• Title/Summary/Keyword: Error compensation table

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A study on the measurement of rotary table error with 5-axis CNC machine (5축CNC공작기계의 회전테이블 오차 측정에 관한 연구)

  • SUH, S.H.;JUNG, S.Y.;LEE, E.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.11
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    • pp.84-92
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    • 1997
  • The purpose of this study is to develop a geometric error model and path compensation algorithm for rotating axes of the 5-axis machine tools, by a method to calibrate a rotary table using one master ball and three LVDTs. It was developed a new methodology to measure 3 translation errors of the rotary table and with a compensation procedure for setup errors of the master ball. The method is experimentally verified using a ball-table and on-machine inspection method. The results showed that the geometric error models with the path compensation strategy can be practically used as a means for improving the accuracy of the machine tools with rotary table.

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Motion Error Compensation Method for Hydrostatic Tables Using Actively Controlled Capillaries

  • Park Chun Hong;Oh Yoon Jin;Hwang Joo Ho;Lee Deug Woo
    • Journal of Mechanical Science and Technology
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    • v.20 no.1
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    • pp.51-58
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    • 2006
  • To compensate for the motion errors in hydrostatic tables, a method to actively control the clearance of a bearing corresponding to the amount of error using actively controlled capillaries is introduced in this paper. The design method for an actively controlled capillary that considers the output rate of a piezo actuator and the amount of error that must be corrected is described. The basic characteristics of such a system were tested, such as the maximum controllable range of the error, micro-step response, and available dynamic bandwidth when the capillary was installed in a hydrostatic table. The tests demonstrated that the maximum controllable range was $2.4\;{\mu}m$, the resolution was 27 nm, and the frequency bandwidth was 5.5 Hz. Simultaneous compensation of the linear and angular motion errors using two actively controlled capillaries was also performed for a hydrostatic table driven by a ballscrew and a DC servomotor. An iterative compensation method was applied to improve the compensation characteristics. Experimental results showed that the linear and angular motion errors were improved to $0.12{\mu}m$ and 0.20 arcsec, which were about $1/15^{th}$ and $1/6^{th}$ of the initial motion errors, respectively. These results confirmed that the proposed compensation method improves the motion accuracy of hydrostatic tables very effectively.

Improvement of Motion Accuracy Using Active Controlled Capillary in Hydrostatic Table (능동제어모세관을 이용한 유정압테이블의 운동정도 향상)

  • Park, C.H.;Song, Y.C.;Lee, H.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.12
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    • pp.114-120
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    • 1997
  • For compensating the error motion of hydrostatic tables, we have introduced a way that the clearance of table is controlled corresponding to the amount of eror with the actively controlled variable capillary, named as ACC. In previous paper, through the basic test, it was confirmed that by the use of ACC, the error motion within 2.7$\mu$ m of a hydrostatic table could be compensated with the resolution of 27nm, 1/100 contollable range, and with the frequency bandwidth of 5.5Hz, structurally. In this paper, we performed practical compensation of the linear and angular motion error of hydrostatic table using ACC. For improving the compensated motion accuracy, iterative control method is put into the control system. The experimental results show that by the simultaneous compensation of error, the linear and angular motion error are improved upto 0.25$\mu$ m and 0.4arcsec, which are about 1/10 and 1/3 of the non-compensated motion errors respectively.

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A Study on the Laser Measurement Experiment for Performance Advancement of Tilting Index Table (틸팅 인덱스 테이블의 성능 향상을 위한 레이저 측정 실험에 관한 연구)

  • Kim, Kwang-Sun;Lee, Tae-Ho;Lee, Choon-Man
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.5
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    • pp.26-30
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    • 2011
  • Currently, many researches are carried out about tilting index table, which is one of the main component of 5-axis machine tool. The performance of the tilting index table is associated the rotational accuracy which is very important factor for high precision machining because it have an effect on machining error. In this paper, a tilting index table is developed, and the rotational accuracy of the tilting index table using a laser measurement equipment is measured. In addition, a correction value is obtained from the measured value through compensation, and the correction value is used to improve the accuracy of the table. Comparative analysis is carried out for the accuracy of the table before and after compensation. This paper can be used by a reference for performance and reliability advancement of tilting index table.

능동제어모세관을 이용한 유정압테이블의 운동정도 향상

  • 송영찬;박천홍;김수태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.250-256
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    • 1997
  • For compensating the error motion of hydrostatic tables, we have introduced a way that the clarance of table is actively controlled corresponding to the amount of error with the nariable capillary,anmed as ACC. In previous paper,through the basic test, it was confirmed that by the use of ACC,the error motion within 2.7 .mu.m of a hydrostatic table could be compensated with the resolution of 27nm, 1/100 contollable range, and with the freqency bandwidth of 5.5Hz structurally. In this paper,we performed practital compensation of the linear and angular motion error of hydrostatic table using ACC. For improving the compensated motion accuracy,iterative control method is put into the control system. The experimental results show that by the simultaneous compensation of error,the linear and angular motion error are improved upto 0.25 .mu.m and 0.4arcsec,which are about 1/10 and 1/3 of the non-compensated motion errors respectively.

Global Intensity Compensation using Mapping Table (맵핑 테이블을 이용한 전역 밝기 보상)

  • Oh, Sang-Jin;Lee, Ji-Hong;Ko, Yun-Ho
    • Proceedings of the KIEE Conference
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    • 2006.04a
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    • pp.15-17
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    • 2006
  • This paper presents a new global intensity compensation method for extracting moving object in a visual surveillance system by compensating time variant intensity changes of background region. The method that compensates a little changes of intensity due to time variant illumination change and automatic gain control of camera is called global intensity compensation. The proposed method expresses global intensity change with a mapping table to describe complex form of intensity change while the previous method models this global intensity change with a simple function as a straight line. The proposed method builds the mapping table by calculating the cross histogram between two images and then by selecting an initial point for generating the mapping table by using Hough transform applied to the cross histogram image. Then starting from the initial point, the mapping table is generated according to the proposed algorithm based on the assumption that reflects the characteristic of global intensity change. Experimental results show that the proposed method makes the compensation error much smaller than the previous GIC method

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An Improved Phase Error Compensation for an Absolute Position Detector using Table Method (테이블 방법을 이용한 절대위치 검출기에 대한 개선된 위상 오차 보상)

  • Ahn, Ki-Ho;Kim, See-Hyun;Yang, Yoon-Gi;Lee, Chang-Su
    • Journal of Institute of Control, Robotics and Systems
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    • v.16 no.10
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    • pp.975-981
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    • 2010
  • Existing error compensation method of industrial electronic absolute displacement detector only depends on skilled engineers. This paper proposes a new table method in order to automatize error compensation. An waveform changes according to the parallel resistance for each pole were tabularized and four waveforms were superimposed to minimize total phase error. These process was verified using simulink. As a result of applying proposed method to the real sensor, peak to peak error was reduced from $3.428^{\circ}$ to $0.879^{\circ}$. In this case, compensation resistance is $4.7k\Omega$ in B pole and $20k\Omega$ in C pole. This compensation rate is comparable to skilled engineers, and it takes 0.8 second which is far shorter than 15 minutes when expert does.

A Method of Boresight Error Compensation for Missile Radome (유도탄용 레이돔 시선각 오차 보정 기법)

  • Kim, Gwang-Hee
    • Journal of the Korea Institute of Military Science and Technology
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    • v.8 no.3 s.22
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    • pp.56-63
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    • 2005
  • The radome boresight error degrades the microwave seeker ability and the missile guidance performance. It increases the miss distance, also. This paper propose a method of radome boresight error measurement and compensation. The compensation method consist of radome analysis and radome compensation. In the radome analysis stage, we can know that the electromagnetic characteristics distorted by radome. In the compensation stage, the look-up table is built and used for compensation. The test uses a FMS(Flight motion simulator) and adjusts the FMS setup error for more accuracy. The result shows that not using an elaborate radome measurement equipment, the radome boresight error is well compensated easily.

The characteristics and compensation of friction of X-Y table (X-Y 테이블의 마찰력 특성 및 보상)

  • Park, Eun-Chan;Im, Hyuk;Choi, Jong-Ho
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.261-261
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    • 2000
  • This paper analyzes the characteristics of pre-sliding friction of an X-Y table of CNC machining center at velocity reversal, and presents a simple and effective method of friction compensation based on this characteristics. At velocity reversal, a large position tracking error occurs because of the discontinuous change of friction. The relationship between the occurrence time of maximum position tracking error and the acceleration at zero velocity is analyzed by using the spring-like friction model. Furthermore, the experimental observation verifies this relation. From this, the state transition tine from pre-sliding regime into sliding regime can be predicted. Using the predicted transition time, the friction can be effectively compensated and table experimental results show its effectiveness.

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Interpolation Error Compensation Method for PMSM Torque Control (PMSM 토크제어를 위한 보간오차 보상방법)

  • Lee, Jung-Hyo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.3
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    • pp.391-397
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    • 2018
  • This paper proposes a interpolation error compensation method for PMSM torque control. In PMSM torque control, two dimensions look-up table(2D-LUT) is used for current reference generation due to its stable and robust torque control performance. However, the stored data in 2D-LUT is discreet, it is impossible to store all over the operation range. To reduce the reference generation error in this region, the 2D-Interpolation method is conventionally used, however, this method still remains the error affected by the number of stored data. Besides, in the case stored by fixed unit, this error is increased in field weakening region because of the small number of stored data. In this paper, analyzing the cause of this interpolation error, and compensating the method to reduce this error. Proposed method is verified by the simulation and experiment.