• Title/Summary/Keyword: Exhaust system design

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Optimal Design of an Exhaust System of a Vacuum-Compatible Air Bearing (진공용 공기베어링 배기시스템의 최적설계)

  • Khim, Gyung-Ho;Park, Chun-Hong;Lee, Hu-Sang;Kim, Seung-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.6
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    • pp.86-95
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    • 2007
  • This paper presents the optimal design of an exhaust system of a vacuum-compatible air bearing using a genetic algorithm. To use the air bearings in vacuum conditions, the differential exhaust method is adopted to minimize the air leakage, which prevents air from leaking into a vacuum chamber by recovering air through several successive seal stages in advance. Therefore, the design of the differential exhaust system is very important because several design parameters such as the number of seals, diameter and length of an exhaust tube, pumping speed and ultimate pressure of a vacuum pump, seal length and gap(bearing clearance) influence on the air leakage, that is, chamber's degree of vacuum. In this paper, we used a genetic algorithm to optimize the design parameters of the exhaust system of a vacuum-compatible air bearing under the several constraint conditions. The results indicate that chamber's degree of vacuum after optimization improved dramatically compared to the initial design, and that the distribution of the spatial design parameters, such as exhaust tube diameter and seal length, was well achieved, and that technical limit of the pumping speed was well determined.

ANALYSIS OF GAS-DYNAMIC EFFECTS IN COMPACT EXHAUST SYSTEMS OF SMALL TWO-STROKE ENGINES

  • Galindo, J.;Serrano, J.R.;Climent, H.;Tiseira, A.
    • International Journal of Automotive Technology
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    • v.8 no.4
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    • pp.403-411
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    • 2007
  • This article describes a methodology based on experiments and 1D modeling work related to the exhaust system analysis of a small two-stroke engine. The primary goal of this work was to understand how the design criteria of a compact exhaust system influenced the exhaust port pressure, since its evolution controls not only engine performance but also exhaust emissions. On the experimental side, a fully instrumented 50cc two-stroke engine was used to check the behavior of three different exhaust systems. A problem related to instantaneous pressure measurements in unsteady, hot flow was detected and solved during the study. To build the 1D model of the three exhaust systems, experimental information on the steady flow and the impulse test rigs was obtained under controlled conditions in specific facilities. Accurate comparisons between measured and calculated exhaust port instantaneous pressures were obtained from the following different exhaust system configurations: a straight duct, a tapered pipe and the three compact exhaust systems. The last step in the method used this model to analyze the pressure waves inside the exhaust system and detect the influence of the geometric parameters. The results should lead to improvements in the design process of complex compact exhaust systems in two-stroke engines.

Test System Design for Turbofan Engine Exhaust Infrared Signature Reduction Study

  • Jo, Hana;Kim, Jaewon;Jin, Juneyub
    • Journal of Aerospace System Engineering
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    • v.14 no.6
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    • pp.85-90
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    • 2020
  • The infrared signature that is associated with an aircraft is mainly caused by heat released from the engine and the exhaust plume. In this study, a test-system was designed to observe the overall infrared signature characteristics of a turbofan engine during operation under ground running conditions and the infrared reduction features that result from different exhaust nozzle configurations. A test stand was designed for the 1400 lbf class turbofan engine that included a bell-mouth type intake, fuel supply system, a measurement system, and a data acquisition/control system. The design and verification of the test system were conducted so that the basic nozzle and various 2D nozzles could be applied to study the infrared signature produced by a turbofan engine exhaust.

A Study on the Effects of the Design Parameters and Sealing Mechanism of the Exhaust Gas in Engine Exhaust System (엔진 배기계의 배기가스 누설 메카니즘과 설계인자들의 영향에 관한 연구)

  • Choi, B.L.
    • Journal of Power System Engineering
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    • v.14 no.4
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    • pp.37-42
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    • 2010
  • This paper deals with the sealing mechanism of the gasket component and the effects of design parameters for the exhaust manifold. The finite element model includes hot-end exhaust system and a simplified gasket model supplied by ABAQUS software. The mechanical behaviors of bead and body of a gasket are measured after several times of cyclic loads by gasket supplier. From the finite element analysis due to the cyclic thermal loads, the flange of exhaust manifold shows thermal expansion and contraction in longitudinal direction as well as convex and concave deformations with respect to the engine cylinder head. And, the contact pressures of the gasket beads suddenly changes by normal deformation of inlet flanges. Therefore, the magnitudes of contact pressures could be used to determine the sealing characteristics of the exhaust gas in the exhaust system. The distributions of contact pressures in gasket bead lines shows a good agreement with the engine test results.

The Effects of the Combustion Characteristics on the Exhaust System Volume of the SI Engine in Idling (아이들링 시 배기시스템 용적이 SI 기관의 연소특성에 미치는 영향)

  • Noh, Hyung-Chul;Park, Kyoung-Suk;Son, Sung-Man
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.4
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    • pp.186-192
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    • 2007
  • We research into the exhaust system volume what proving the optimum exhaust performance and combustion characteristics. Many automobile manufactures have developed complex exhaust system for environment regulation and noise reduction. This complex exhaust system provides acoustics silencing and low frequency noise for customers demand. Recently, automobile exhaust system have made the Dual muffler concerning to the noise and vibration reduction. Also it bring the engine performance down by decreasing the back pressure and temperature in the exhaust system. The experiments are carried out different volume of exhaust system. In order to establish the optimized conditions design factors which are taking exhaust system volume, it show how the exhaust performance influence on the engine performance in idling.

A Study on the Effect of Exhaust System Configuration on Scavenging Characteristic of a Four-Cylinder Turbocharged Diesel Engine (배기계 형상이 과급기를 장착한 4실린더 디젤엔진의 소기성능에 미치는 영향에 관한 연구)

  • Jeong, Soo-Jin;Chung, Jae-Woo;Kang, Woo;Kim, Woo-Seung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.3
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    • pp.35-43
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    • 2006
  • A four-stroke four-cylinder turbocharged diesel engine can be fitted with various types exhaust system. In this paper, the impacts of exhaust system design on scavenging performance and wave action characteristic during valve overlap are investigated by using one-dimensional gas dynamic code. This work shows that a huge reflected exhaust pressure waves which reaches the exhaust port during valve overlap period is crucial design factor which determines quality and quantity of the fresh charge. Hence pressure wave that reaches the exhaust port of the cylinder during the valve overlap sequence should be weakened for good scavenging performance. This paper describes advantages and disadvantages of the various exhaust systems applied to a turbocharged and intercooled 4-cylinder diesel engine system in terms of scavenging efficiency and engine performance. To verify the computational results, experimental comparison has also performed.

A Study on the Evaluation of Engine Motion for the Design in Automobile Exhaust System (자동차 배기계 설계를 위한 엔진운동변위 산출에 관한 연구)

  • 이완익;박경진;이권희
    • Transactions of the Korean Society of Automotive Engineers
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    • v.1 no.1
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    • pp.120-130
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    • 1993
  • In the analysis of automobile exhaust system, the exciting forces from the engine determine the dynamic behavior of the system and the dynamic characteristics influence the riding quality. Therefore, the identification of the force in numeric value is quite important for the vibrational reduction. However, the value is difficult to obtain by experiments due to harsh conditions around the engine. In this research, an optimization technology is adopted to evaluate the exciting forces. An experimental method is conducted for the verification of the finite element modeling. Displacements on the end of the exhaust system are measured under the idling environment. cost function is set up to minimize the differences between the displacements of the numerical simulation and the experiment. Design variables are the components of the exciting forces. That is, optimization is utilized to estimate the forces with existing data. Excellent estimations have been calculated efficiently and the information is used again for the forced vibration of the exhaust system.

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Vibration Stability Analysis of Automotive Exhaust Sensor (자동차 배기계 센서 구성품의 진동 안정성 해석)

  • Park, Hyun Bum
    • Journal of Aerospace System Engineering
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    • v.11 no.4
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    • pp.44-47
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    • 2017
  • This work dealt with vibration stability analysis of automotive exhaust sensor. In this work, structural design and analysis of exhaust gas sensor of automobile system were performed. Firstly, structural design requirement of automobile exhaust system was investigated. After structural design, the structural analysis of the exhaust measurement sensor system were performed usig the finite element analysis method. It was performed that the vibration and thermal stress analysis at the high temperature condition. After structural test of target structure, structural test results were compared with analysis results. Through the structural analysis, it was confirmed that the designed measurement sensor structure is safety.

A Study on the Suitable Number of the Exhaust Variable Valve Spring for Semi-active Muffler (반능동형 머플러의 배기가변밸브 스프링 적정상수에 관한 연구)

  • Park Se-Jong;Seo Ho-Chul;Son Sung-Man;Park Kyoung-Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.5 s.182
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    • pp.137-142
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    • 2006
  • The muffler which reduce the exhaust noise and vibration from engine influence on the engine performance. Recently, exhaust variable valve has set up in the muffler controls the backpressure in the exhaust system. And the backpressure variation according to the exhaust variable valve opening has developed the engine performance. First, the preceding of structural analysis is needed and simulation experiment is requested for the study on the design factor to influence on the operation of the exhaust variable valve. In this study, setting up the various variables according to each composition element needed for the structural analysis of the exhaust variable valve, it is experimented the analysis on the influence of each design factor with the calculation of stress distribution and the displacement to cause about the backpressure for the valve through parameter study.

Funnel Design Guidance (Funnel 설계 권고안)

  • Jeong, Wang-Jo;Cho, Won-Ho;Kang, Dae-Youl;Kim, Seung-Hyuk
    • Special Issue of the Society of Naval Architects of Korea
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    • 2006.09a
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    • pp.59-64
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    • 2006
  • Most important factor to consider funnel performance is exhaust gas temperature and exhaust gas concentration Electric equipments on the wheelhouse top affected exhaust gas temperature. So, it is important that electric equipments keep away from high temperature. Though exhaust gas concentration is not a regulation and restraint, the exhaust 9as can cause serious problems for the on-board air quality and result in irreversible damage to the ship and people. So, we pocus on the exhaust gas concentration also. When judge whether a measured concentration is acceptable or not, criteria based on the LTEL (Long Term Exposure Limit). In this paper, we carried out the smoke simulation study. For this analysis, we used FLUENT which is commercial CFD (Computational Fluid Dynamics) code.

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