• Structural Engineering and Mechanics
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• 제75권3호
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• pp.339-356
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• 2020

In this article, a developed bond-based peridynamic model for functionally graded materials (FGMs) is proposed to simulate the dynamic fracture behaviors in FGMs. In the developed bond-based peridynamic model for FGMs, bonds are categorized into three different types, including transverse directionally peridynamic bond, gradient directionally peridynamic bond and arbitrary directionally peridynamic bond, according to the geometrical relationship between directions of peridynamic bonds and gradient bonds in FGMs. The peridynamic micromodulus in the gradient directionally and arbitrary directionally peridynamic bonds can be determined using the weighted projection method. Firstly, the standard bond-based peridynamic simulations of crack propagation and branching in the homogeneous PMMA plate are performed for validations, and the results are in good agreement with the previous experimental observations and the previous phase-field numerical results. Then, the numerical study of crack initiation, propagation and branching in FGMs are conducted using the developed bond-based peridynamic model, and the influence of gradient direction on the dynamic fracture behaviors, such as crack patterns and crack tip propagation speed, in FGMs is systematically studied. Finally, numerical results reveal that crack branching in FGMs under dynamic loading conditions is easier to occur as the gradient angle decreases, which is measured by the gradient direction and direction of the initial crack.

• 한국세라믹학회지
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• 제32권1호
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• pp.120-130
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• 1995

To analyze the mechanical property and the residual stress in functionally gradient materials(FGMs), disctype TZP/Ni-and TZP/SUS304-FGM were hot pressed using powder metallurgy compared with directly bonded materials which were fabricated by the same method. The continuous interface and the microstructure of FGMs were characterized by EPMA, WDS, optical microscope and SEM. By fractography, the fracture behavior of FGMs was mainly influenced by the defects which originated from the fabrication process. And the defectlike cracks in the FGMs induced by the residual stress have been shown to cause failure. This fact has well corresponded to the analysis of the residual stress distribution by Finite Element Method (FEM). The residual stress generated on the interface (between each layer, and matrix and second phase, respectively) were dominantly influenced on the sintering temperature and the material constants. As a consequence, the interfacial stability and the relaxation of residual stress could be obtained through compositional gradient.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2000년도 춘계학술강연 및 발표대회 강연 및 발표논문 초록집
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• pp.11-11
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• 2000

Large-size ceramic/metal bulk FGMs have been fabricated on a recently developed and the world's largest Spark Plasma Sintering(SPS) systems, As a part of the development program for practical production processes and machines for FGMs by SPS, the processes, mechanical properties, dimensional size and shape effects, and production machine systems were investigated. In the past, $ZrO_{2}$/TiAI, $ZrO_{2}$/Ni, $Al_{2}O_{3}$/Ti, WC/Co, WC/Co/Steel, A1/P, Polymide, Cu/Polymide, nano-composites, porous and other combinations of bulk FGMs have already been processed using SPS. However, most of the specimen sizes were small, in a range of 20 to 30mm in diameter. Recently disk-shape sintered compacts with diameters of 100 and 150 mm, and thickness of approximately 15 and 17 mm, $ZrO_{2}$(3Y)/ stainless steel FGMs were homogenous consolidated in a shorter sintering time, while maintaining high quality and repeatability by utilizing a temperature gradient sintering method. The SPS heating up and holding time totaled less than one hour. Therefore, the SPS process in expected to find increased use in the fabrication of large-size FGMs as a new industrial processing technology. This paper introduces SPS systems, the processing principles, features and the characteristies of ceramic/metal bulk FGM.

• 한국표면공학회지
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• 제29권5호
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• pp.454-458
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• 1996

The computer simulated CVD phase diagrams were completed by the stoichiometric algorithm. Three kinds of SiC/C FGMs: stepwise, semi-continuous, and continuous specimens were prepared according to the simulation. These three types of FGMs and SiC non-FGMs were compared through various thermal test and measurement. In overall judgment, the semi-continuously deposited FGM specimens out of three kinds showed excellent thermal properties as well as a good adhesion to each sub-layer.

• 한국안전학회지
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• 제26권5호
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• pp.27-32
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• 2011

Recently new technological development needs the advances in the fields of new materials. The most advanced design is not useful if new material's performance is not realized adequately for bearing the service loads and conditions. FGMs suggests the reasonable solution for the those requirements because of its wide range microstructure and the continuous constitutions. It's especially good for the heat-resisting components, piezoelectricity and aerocraft fields. However the fabrication and its experimental estimation methods have not been established because of its various freedom of material's properties. Therefore it is necessary to develope the fabrication method and estimation of strength and deformation. The experiments are conducted under a four point flexural test. According to results, this study shows that FGMs is well fabricated and the deformation and strain fields are expressed very well by digital image correlation method.

• 한국CDE학회논문집
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• 제11권3호
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• pp.223-233
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• 2006

Layered manufacturing(LM) is emerging as a new technology that enables the fabrication of three dimensional heterogeneous objects such as Multi-materials and Functionally Gradient Materials (FGMs). Among various types of heterogeneous objects, more attention has recently paid on the fabrication of FGMs because of their potentials in engineering applications. The necessary steps for LM fabrication of FGMs include representation and process planning of material information inside an FGM. This paper introduces a new process planning algorithm that takes into account the processing of material information. The detailed tasks are discretization (i.e., decomposition-based approximation of volume fraction), orientation (build direction selection), and adaptive slicing of heterogeneous objects. In particular, this paper focuses on the discretization process that converts all of the material information inside an FGM into material features like geometric features. It is thus possible to choose an optimal build direction among various pre-selected ones by approximately estimating build time. This is because total build time depends on the complexity of features. This discretization process also allows adaptive slicing of heterogeneous objects to minimize surface finish and material composition error. In addition, tool path planning can be simplified into fill pattern generation. Specific examples are shown to illustrate the overall procedure.

• 한국분말재료학회지
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• 제11권1호
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• pp.8-15
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• 2004

FGM은 원하는 물성의 점진적인 변화를 통해 재료에 다양한 특성을 확보할 수 있는 방법이다. 여러FGM의 제조 방법 중 분말야금법과 열용사법이 많이 사용되며, FGM적용은 열ㆍ기계적 물성이 요구되는 응용분야에서 가장 전망이 있고 현재 가장 많은 연구가 진행되어 왔다. 경사기능의 도입은 2층 구조의 재료에 비하여 열팽창 계수의 차이에 의한 층간 잔류응력 집중을 완화 시켜 접합 강도와 열 충격 특성 및 열피로 특성 등의 향상을 가져왔다. 그러나 120$0^{\circ}C$ 이상의 고온에서 사용되어지는 경우, 표면에서 가까이 위치한 금속부의 산화에 의해서 2층 구조보다 저하된 열피로 특성을 보였다. 이러한 점들은 FGM이 가지고 있는 근본적인 문제이므로 응용처의 환경에 대한 고려가 필요하다. 내열 재료뿐만 아니라, 구조용 재료에서도 기계적 물성의 향상을 위해 FGM이 시도되고 있는 등, 현재까지 응용분야의 확대 가능성은 무한하다. 경사 기능 재료를 실제 적용하는데 있어서 문제점으로 지적되고 있는 점들은 1)경사 기능 재료의 신뢰성, 2)경사 기능 재료의 설계, 3)경사 기능 재료의 제조 공정 등의 세 가지 문제점으로 요약할 수 있다. FGM에서의 물성의 변화는 미세구조의 변화 등으로 단순히 rule of mixture로 해석되지 않는다. 이를 위하여 최근 전산 모사를 통해 조성 경사도 및 재료 선정 등에 대한 연구가 이루어지고 있는 추세이며, 새로운 제조 방법 개발 및 개량이 꾸준히 진행되고 있어 향후 FGM의 적용에 대한 전망은 밝다.

• 한국결정성장학회:학술대회논문집
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• 한국결정성장학회 1996년도 The 9th KACG Technical Annual Meeting and the 3rd Korea-Japan EMGS (Electronic Materials Growth Symposium)
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• pp.523-525
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• 1996

• Structural Engineering and Mechanics
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• 제67권5호
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• pp.527-544
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• 2018

In this paper, the effect of homogenization models on stress analysis is presented for functionally graded plates (FGMs). The derivation of the effective elastic proprieties of the FGMs, which are a combination of both ceramic and metallic phase materials, is of most of importance. The majority of studies in the last decade, the Voigt homogenization model explored to derive the effective elastic proprieties of FGMs at macroscopic-scale in order to study their mechanical responses. In this work, various homogenization models were used to derive the effective elastic proprieties of FGMs. The effect of these models on the stress analysis have also been presented and discussed through a comparative study. So as to show this effect, a refined plate theory is formulated and evaluated, the number of unknowns and governing equations were reduced by dividing the transverse displacement into both bending and shear parts. Based on sinusoidal variation of displacement field trough the thickness, the shear stresses on top and bottom surfaces of plate were vanished and the shear correction factor was avoided. Governing equations of equilibrium were derived from the principle of virtual displacements. Analytical solutions of the stress analysis were obtained for simply supported FGM plates. The obtained results of the displacements and stresses were compared with those predicted by other plate theories available in the literature. This study demonstrates the sensitivity of the obtained results to different homogenization models and that the results generated may vary considerably from one theory to another. Finally, this study offers benchmark results for the multi-scale analysis of functionally graded plates.

• 한국결정성장학회지
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• 제11권3호
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• pp.115-119
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• 2001

수산화아피타이트와 이트리아 부분 안정화된 지르코니아의 바를 달리하는 3층 구조를 가즌ㄴ 생체 재료용 경사기능재료(FGMs)를 spark plasma sintering(SPS)과 hot pressing(HP) 장비로 제조하였다. HAp 원료에 대한 전처리를 실시할 경우 HAp의 소결성이 개선되었다. 전처리하여 얻은 FGM 복합체의 최고밀도는 전처리하지 않은 FGM 보다 낮은 온도에서 얻을 수 있었다. SPS로 FGM 소결체를 제조할 경우 10 MPa의 가압조건에서 8분 동안 소결 할 경우, $1200^{\circ}C$의 온도에서도 HAp의 TCP로의 분해 반응은 일어나지 않았으나. 이 온도에서 FGm의 지르코니아는 정방정에서 압방정으로와 상변화가 일어났다. 지르코니아 첨가에 따라. 즉 지르코니아의 응력 유기 상전이에 의해, HAp-ZrO$_2$ FGm 소결체의 기계적 물성이 증진된 것으로 예산된다. 치밀하고 고강도의 FGM을 제조하는 방법으로서 SPS가 HP공정에 비해 우수한 것으로 나타났다.