• Title/Summary/Keyword: Far infrared dryer

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Drying Characteristics of Sea Tangle Using Combination of Microwave and Far-Infrared Dryer

  • Han, Chung-Su;Kang, Tae-Hwan;Lee, Jeong-Hyeon;Won, Jin-Ho;Cho, Byeong-Hyo;Cho, Sung-Chan
    • Journal of Biosystems Engineering
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    • v.41 no.1
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    • pp.43-50
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    • 2016
  • Purpose: The present study is aimed at examining the drying characteristics of sea tangle through a combination of microwave and far-infrared drying experiment and finding the optimal drying conditions. Methods: Sea tangle was cleaned and cut into fine pieces (5mm) before they were subjected to combinational drying by microwave and far-infrared ray. The amount of specimen per drying is 2 kg. The finely cut pieces of sea tangle were preheated in a microwave dryer for three different lengths of time (10, 15, and 20 min). Subsequently, they were dried using a far-infrared dryer at tow temperatures ($90^{\circ}C$ and $100^{\circ}C$) at an air velocity of 0.8 m/s until the final moisture content reduced to 10%. Results: Sea tangle dried under the condition of 20 min of preheating in the microwave dryer and drying at $100^{\circ}C$ by the far-infrared dryer. Of the drying models verified in this study, the logarithmic model showed high accuracy with the coefficient of determination $R^2>0.7825$ and RMSE<0.1095. The rehydration ratio of sea tangle was the highest (12.87 g water/g dry matter) under the condition of 15 min of preheating in the microwave dryer and drying at $100^{\circ}C$ by the far-infrared dryer. The energy consumption for the combination of microwave and far-infrared drying was the lowest (4.78 kJ/kg water) under the condition of 20 min of preheating in the microwave dryer and drying at $100^{\circ}C$ by the far-infrared dryer. Conclusions: Considering the drying time, discoloration during drying, rehydration ratio, and energy consumption for the drying of sea tangle, the optimal drying conditions for high-quality sea tangle are 15 min of preheating in a microwave dryer and drying at $100^{\circ}C$ by a far-infrared dryer.

Drying characteristics of mulberry fruit according to storage condition using far-infrared ray dryer for the production of semi-dried mulberry fruit

  • Kim, Hyun-bok;Ju, Wan-Taek;Sung, Gyoo Byung;Lee, Myeong-Lyeol;Seo, Sang-Deok
    • International Journal of Industrial Entomology and Biomaterials
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    • v.35 no.1
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    • pp.45-50
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    • 2017
  • Using the relatively low-cost, far-infrared dryer inhibiting the destruction of a variety of physiologically active components of the mulberry fruit, we have studied to make semidry mulberry fruit that can be kept at room temperature for a long time. By adjusting the temperature of the far-infrared dryer step-by-step, we developed a semi-dry method of maintaining the shape of the mulberry fruit. In addition, by drying the coating of honey after removing the juice generated by the mulberry fruit thawing process improved the acceptability of the taste of fruit. We conducted heat treatment mulberry fruit into a $95^{\circ}C$ infrared dryer 5 hours to thaw the frozen mulberry fruit. After 10 to 20% of honey coating, the primary drying ($95^{\circ}C$, 5 hours) was implemented. then, the secondary drying was conducted after controlling the temperature of the far infrared dryer $60^{\circ}C$, for 10 hours. These manufacture process was able to obtain semi-dried mulberry fruit. Dry weight ratio and moisture content were around 25%, and around 16% level respectively. It was to enable long-term storage at room temperature. Therefore, it is suggested that the method of using the far-infrared drying machine to manufacture semi-dried mulberry fruit can be a way to improve the farm income if applied to the farm.

Development of Far Infrared Ray Dryer for Agricultural Products

  • Kim, Y.H.;Cho, K.H.;S.G.O;Cho, Y.K.;Kim, Y.J.;Ha, C.S.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1996.06c
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    • pp.937-946
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    • 1996
  • A Far Infrared Ray (FIR) dryer was designed , constructed and tested for red pepper , lycium chinese, and mushroom (Cortiellus shiitake ) drying , and the results were compared to the heated air dryer at the same condition. In the FIR dryer, three different panel materials , galvanized, copper and stainless steel, were used and no ceramic coating and those with ceramic coating (three panels) were 58% , 56%, 64%, and 88% , respectively. The drying times of lycium chinese and mushroom were shortened in FIR dryer by 6 hrs and 4 hrs compared to the heated air drying, respectively. while to remarkable difference in the drying times was found in the red pepper drying . The quality of products was better in FIR dryer where more red color value for red pepper and lycium chinese and more brightness for mushroom . The drying performance of a FIR dryer was superior in terms of total cost of 80,800 WON /100kg of lycium chinese , reduced by 25% compared to the heated air drying.

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Drying Characteristics of Oak Mushroom Using Stationary Far-infrared Dryer (정치식 원적외선 건조기를 이용한 표고버섯의 건조특성)

  • Kim, Chang-Fu;Li, He;Han, Chung-Su;Park, Jong-Soo;Lee, Hae-Cheol;Cho, Sung-Chan
    • Journal of Biosystems Engineering
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    • v.32 no.1 s.120
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    • pp.6-12
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    • 2007
  • This study was conducted to investigate the drying characteristics of oak mushroom using stationary far-infrared dryer. Drying characteristics was measured at drying air velocity 0.4 to 0.6 m/s and drying temperature 50, 60, and 70$^{\circ}C$, respectively. With high temperature of far-infrared heater and fast air velocity, the far-infrared drying rate of double air flow system was better than conventional heated-air drying as much as 39%. The value of color difference (E) of oak mushroom before and after drying was 8.95 by using heated air drying and was in the range of 3.76$\sim$6.98 by the far-infrared drying. The shrinkage rate of oak mushroom after heated air drying was higher than that of air velocity, 0.6 m/s of far-infrared drying conditions, and was lower than that of air velocity, 0.4 m/s of far-infrared drying conditions. The content of free amino acid was higher in far-infrared drying than heated air drying.

Drying Characteristics of Oak Mushroom Using Conveyer Far Infrared Dryer - Down Draft Air Flow Type - (컨베이어 원적외선 건조기를 이용한 표고버섯의 건조특성 - 하향 송풍방식 -)

  • 연광석;김민호;한충수;조성찬;강태환;이해철;김창복;김진국
    • Journal of Biosystems Engineering
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    • v.29 no.1
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    • pp.37-44
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    • 2004
  • This study was conducted to develop a new drying method far reducing the drying cost and time and to investigate the drying characteristics of oak mushroom. A far infrared dryer of down draft air flow type used for this experiment can control the drying parameters, such as far infrared heater temperature and aeration velocity. The far infrared drying tests were performed at aeration velocities of 0.3 and 0.6m/s under the temperature of 90 and 100$^{\circ}C$ in for infrared heater, respectively. The results were compared and analyzed with those of an heated air drying method used as a control in terms of properties representing the drying characteristics. such as shrinkage rate, color, energy consumption amino acid components, drying rate and moisture ratio. The results obtained from this research can be summarized as follows. 1. The drying rate of far infrared drying was faster than that of heated air drying. With high temperature of far infrared heater and slow aeration velocity, the far infrared drying of down draft air flow type was superior to the heated air drying. 2. Most of far infrared drying conditions required less energy consumption than heated air drying. 3. The shrinkage rates of heated air drying and far infrared drying were decreased by 17.0% and 18.2∼19.8%, respectively. 4. The difference of color on oak mushroom surface before and after drying can be represented as $\Delta$E. $\Delta$E values of far infrared drying and heated air drying were 2.39∼4.55 and 6.77, respectively. 5. The amounts of free amino acids were higher in the far infrared than in the heated air drying. In addition the amounts of Gln and Glu generally were increased and those of Ala, Leu, and Val were decreased in order.

Far Infrared Rays Drying Characteristics of Tissue Cultured Mountain Ginseng Roots (산삼배양근의 원적외선 건조특성)

  • Li, H.;Kwang, T.H.;Ning, X.F.;Cho, S.C.;Han, C.S.
    • Journal of Biosystems Engineering
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    • v.34 no.3
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    • pp.175-182
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    • 2009
  • This study was conducted to investigate the drying characteristics of tissue cultured mountain ginseng roots. The far infrared rays dryer of a double blast system used for this experiment can control the drying parameters such as far infrared heater temperature and air velocity. The far infrared rays drying tests of tissue cultured mountain ginseng roots were performed at air velocity of 0.4, 0.6, 0.8 m/s, under drying air temperature of 50, 60, and $70^{circ}C$, respectively. The results were compared with one obtained by the heated air drying method. The drying characteristics such as drying rate, color, energy consumption, saponin components and antioxidant activities were analyzed. The results showed that the drying rate of far infrared rays drying was faster than that of heated air drying and due to high temperature of drying air and fast air velocity, the far infrared rays drying of double blast type was superior to the heated air drying. The value of the color difference for heated air drying was 10.11${\sim}$12.99 and that of far infrared rays drying was in the range of 7.05${\sim}$7.54, which was in the same drying condition, also energy consumption of far infrared rays drying was in the range of 3575${\sim}$6898 kJ/kg-water. At the same time, the antioxidant activities using far infrared rays drying were higher than those using heated air drying.

Development of a Prototype Continuous Flow Dryer using For Infrared Ray and Heated -air for White Ginseng (열풍과 원적외선 겸용 연속식 백삼 건조기의 개발)

  • 박승제;김성민;김명호;김철수;이종호
    • Journal of Biosystems Engineering
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    • v.25 no.2
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    • pp.115-122
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    • 2000
  • This study was performed to develop a prototype continuous flow ginseng dryer with which better product quality and lower drying energy consumption could be achieved compared with conventional ginseng dryers. A dryer having both far infrared ray (IR) and heated-air as the drying energy sources was designed and fabricated . Dryer performance was studied by examining energy efficiencies and dryer performance evaluation indices (DPEI) during the drying tests of medium-sized four year ginseng roots with IR radiating plate temperature and drying air temperature in the range of 80-12$0^{\circ}C$ and 22-5$0^{\circ}C$, respectively. The DPEI of IR /heated -air combined drying was 1/3 of that of the conventional heated-air drying when ginseng were dried to the same final moisture ratio. When ginsengs were dried for 12 hours in the prototype IR/heated-air combination dryer, a linear relationship was found to exist between final moisture ratio and ginseng temperature. As the drying progressed, drying air temperature inside the dryer was nearly constant but ginseng temperature was drastically increased during the first two hours and gradually increased thereafter until the end of drying. With the prototype Ir/heated-air combination dryer, the drying rate changed little but the energy efficiency increased proportionally when the amount of ginseng to be dried increased. Drying capacity, energy efficiency, and DPEI of the prototype IR/heated-air combination ginseng dryer were estimated to 1.500 roots, 65% and 3.800kJ/kg-water , respectively.

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Drying and Antioxidant Characteristics of the Shiitake (Lentinus edodes) Mushroom in a Conveyer Type Far-Infrared Dryer (컨베이어 원적외선 건조기를 이용한 표고버섯의 건조 및 항산화 특성)

  • Li, He;Choi, Young-Min;Lee, Jun-Soo;Park, Jong-Soo;Yeon, Kwang-Seok;Han, Chung-Su
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.36 no.2
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    • pp.250-254
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    • 2007
  • In an attempt to find ways of improving the quality of dried Shiitake mushroom, this study compared a conveyer-type far-infrared drying method with a traditional heated air drying method. The conveyer-type far-infrared dryer was performed at air velocity of 0.6 and 0.8 m/s under drying air temperature of 60, 70 and $80^{\circ}C$, respectively. Drying characteristics, antioxidant activities and the antioxidant compounds of Shiitake mushroom dried by far-infrared dryer were investigated. Generally, drying rate with the conveyer-type far-infrared drying method was faster than that with the traditional heated air drying method. In the conveyer type far infrared drying method, drying rates were increased with increasing temperature and air velocity. The loss of antioxidant activities during the conveyer-type far-infrared drying method at 60-0.6, 60-0.8, and $70^{\circ}C-0.6m/s$ was less than the traditional drying method. However, the loss of antioxidant activities at 70-0.8, 80-0.6, and $80^{\circ}C-0.8m/s$ was higher than that of the traditional drying method. Therefore, the conveyer type far infrared drying conditions with below $70^{\circ}C$ and 0.6 m/s air velocity may produce dried Shiitake mushroom with relatively higher antioxidant activities and antioxidant compounds.

A Study on Hay Preparation Technology for Italian Ryegrass Using Stationary Far-Infrared Dryer (정치식 원적외선 건조기를 이용한 이탈리안 라이그라스 건초 조제 기술 연구)

  • Jong Geun Kim;Young Sang Yu;Yan Fen Li;Li Li Wang;Hyun Rae Kim
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.42 no.4
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    • pp.258-263
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    • 2022
  • This experiment was conducted to confirm the possibility of manufacturing artificial Italian ryegrass hay using far-infrared rays in Korea. The machine used in this experiment was a far-infrared ray dryer capable of adjusting temperature, airflow, and far-infrared radiation, and was conducted on Italian ryegrass harvested in May. Conditions for drying were performed by selecting a total of nine conditions, and each condition was set to emission rate of 42 to 45%, and the internal temperature was set to 65℃. The speed of the air flow in the machine was 40-60 m/s, and the overall drying time was 30 minutes for 42% radiation, 25 minutes for 43% radiation, and 20 minutes for 45% radiation. The final dry matter content according to each drying condition was 88.5% on average, and the dry matter content suitable for hay was shown in the all treatment. Looking at the power consumption according to the drying conditions, the lowest was found in the treatment that dried for 20 minutes at 45% radiation. In the drying rate, there was no difference in drying conditions 1 to 5, but a significantly low tendency was shown in conditions 6 to 7. In terms of feed value, CP and IVDMD were higher than raw materials in most drying conditions, and ADF and NDF contents were low, and tended to be high in drying conditions 4, 7, and 8. Through the above results, it was judged that drying conditions 7 and 8 were the most advantageous when considering drying speed, power consumption, and quality.

Far Infrared Drying Characteristics of Seasoned Red Pepper Sauce Dried by Heated Air (1차 열풍건조 한 고추 다진 양념의 원적외선 건조특성)

  • Cho, Byeong Hyo;Lee, Jung Hyun;Kang, Tae Hwan;Lee, Hee Sook;Han, Chung Su
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.45 no.9
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    • pp.1358-1365
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    • 2016
  • The purpose of this study was to verify the drying characteristics of seasoned red pepper sauce and establish optimal drying conditions for far infrared drying of seasoned red pepper sauce. Seasoned red pepper sauce, which was dried by heated air, was used. One kg of seasoned red pepper was spread at thicknesses of 10 and 20 mm and dried by a far infrared dryer until a final moisture content of $15{\pm}0.5%$. The far infrared dryer conditions were air velocity of 0.6, 0.8 m/s and drying temperatures of 60, 70, and $80^{\circ}C$. The drying models were estimated using a determination coefficient and root mean square error. Drying characteristics were analyzed based on factors such as drying rate, color changes, content of capsaicinoids, and energy consumption. The results can be summarized as follows. The drying rate (that is, drying time) tended to be reduced as temperature and air velocity for drying increased. The Page and Henderson models were suitable for drying of seasoned red pepper sauce by a far infrared dryer. Redness decreased after far infrared drying under all experimental conditions. The color difference was 18.18 under the following conditions: thickness 20 mm, temperature $70^{\circ}C$, and air velocity 0.8 m/s. This value was slightly higher than those under other far infrared drying conditions. The capsaicinoid properties of seasoned red pepper sauce decreased under all far infrared drying conditions. The highest capsaicin (19.91 mg/100 g) and dihydrocapsaicin (12.87 mg/100 g) contents were observed at a thickness of 10 mm, temperature of $80^{\circ}C$, and air velocity of 0.8 m/s. Energy consumption decreased with higher temperature, slower air velocity, and thinner seasoned red pepper sauce.