• Title/Summary/Keyword: Fastened Torque

Search Result 11, Processing Time 0.023 seconds

Accuracy of different electronic torque drivers: A comparative evaluation

  • Ko, Byeong-Dae;Son, KeunBaDa;Kang, Seok Hyon;Lee, Kyu-Bok
    • The Journal of Advanced Prosthodontics
    • /
    • v.11 no.6
    • /
    • pp.350-357
    • /
    • 2019
  • PURPOSE. This study aims to evaluate the loosening torque on the implant fixture, and to assess the accuracy of difference electronic torque drivers. MATERIALS AND METHODS. Three electronic torque drivers were used to measure the loosening torque on the implant system (AnyOne; MegaGen). The implant fixtures were divided among the 3 electronic torque driver types (W&H, SAESHIN, and NSK group) and 9 for each group. The screws were fastened at the implant fixture by three electronic torque drivers using the tightening torques recommended by the manufacturers of the drivers. After 10 minutes, the screws were again fastened at the implant fixture with equal torque. Then, the loosening torques were measured with an MGT12 torque gauge (MARK-10, Inc.). This measurement procedure was repeated 10 times under loosening torques of 15 Ncm, 25 Ncm, and 35 Ncm. In the statistical analysis, all values of loosening torque were analyzed with the one-way ANOVA and Kruskal-Wallis test (α=.05) for comparative evaluation. RESULTS. There were significant inter-group differences at loosening torques of 15 Ncm and 25 Ncm (P<.05). The accuracy of the NSK driver was the highest, followed by SAESHIN and W&H. There was no significant difference between NSK and W&H at 35 Ncm (P>.05). The SAESHIN driver showed the closest loosening torque at 35 Ncm. CONCLUSION. The most accurate loosening torques were SAESHIN at 35 Ncm, and NSK at 15 Ncm and 25 Ncm. Since the loosening torque may vary depending on the tightening torques and electronic torque drivers, periodic calibration of the electronic torque driver is recommended.

Development of High Precision Fastening torque performance Nut-runner System (고정밀 체결토크 성능 너트런너 시스템 개발)

  • Kim, Youn-Hyun;Kim, Sol
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.20 no.4
    • /
    • pp.35-42
    • /
    • 2019
  • Nut fasteners that require ultra-precise control are required in the overall manufacturing industry including electronic products that are currently developing with the automobile industry. Important performance factors when tightening nuts include loosening due to insufficient fastening force, breakage due to excessive fastening, Tightening torque and angle are required to maintain and improve the assembling quality and ensure the life of the product. Nut fasteners, which are now marketed under the name Nut Runner, require high torque and precision torque control, precision angle control, and high speed operation for increased production, and are required for sophisticated torque control dedicated to high output BLDC motors and nut fasteners. It is demanded to develop a high-precision torque control driver and a high-speed, low-speed, high-response precision speed control system, but it does not satisfy the high precision, high torque and high speed operation characteristics required by customers. Therefore, in this paper, we propose a control technique of BLDC motor variable speed control and nut runner based on vector control and torque control based on coordinate transformation of d axis and q axis that can realize low vibration and low noise even at accurate tightening torque and high speed rotation. The performance results were analyzed to confirm that the proposed control satisfies the nut runner performance. In addition, it is confirmed that the pattern is programmed by One-Stage operation clamping method and it is tightened to the target torque exactly after 10,000 [rpm] high speed operation. The problem of tightening torque detection by torque ripple is also solved by using disturbance observer Respectively.

THE EFFECT OF SCREW HOLE SEALING METHOD ON ABUTMENT SCREW LOOSENING IN DENIAL IMPLANT (임플랜트 보철물의 나사구멍 봉쇄방법이 지대나사 풀림에 미치는 영향에 관한 연구)

  • Lim, Jae-Bin;Yim, Soon-Ho;Cho, In-Ho
    • The Journal of Korean Academy of Prosthodontics
    • /
    • v.35 no.4
    • /
    • pp.767-780
    • /
    • 1997
  • One of the most common problems of implant prosthesis is the screw loosening of abutment screws. This brings on discomfort in mastication, inflammation in the peri-implant tissue due to poor oral hygiene and fracture of prosthesis or loss of osseointegration. To prevent screw loosening, appropriate implantation to direct the occlusal force to the long axis of the implant, accurate design of the superstructure, decrease of the occlusal table, and adequate torque on the abutment screw are necessary. In this study the screw loosening torque was evaluated in implants with dimples or flutes in the internal surface of abutment screw holes. The abutments were fastened with slot type and hexagonal type abutment screws and were sealed with vinyl poly siloxane impression and bite registration material respectively. The screw loosening torque was evaluated after 1,800 and 12,600 times loading under a loading machine. The results were as follows. 1. The flute form group showed significantly higher loosening torque compared to the dimple form group and the group with no inner surface treatment (p<0.05). 2. There was no statistical difference in loosening torque according to the sealing materials. 3. The loosening torque according to the types of abutment screw showed no significant difference. 4. The loosening torque was significantly higher after 1800 times loading compared to 12600 times loading(p<0.05). From the above results. it is thought that formation of a flute in the internal surface of the screw hole decreases the chance of screw loosening, but the sealing materials and types of abutment screw did not show significant difference in prevention of screw loosening.

  • PDF

Thread Shape Design Using Joining and Release Analysis of Bolts (조임 및 풀림 해석을 이용한 나사산 형상 설계)

  • Jeong, Jin Hwan;Lee, Hyun-Kyu;Kim, Jong-Bong;Park, Keun
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.32 no.6
    • /
    • pp.523-528
    • /
    • 2015
  • As the sizes of mobile phones and watch phones decrease, the joining bolt for the products should also be decreased to a miniature size. However, the miniature-sized bolt has to support sufficient joining and anti-releasing torque to keep the product fastened. In this study, the thread shapes are designed to improve anti-releasing performance of bolts. Especially, when bolt materials is stronger than nut materials, the design of thread shapes is needed, like bolt for wood, to improve the fastening capability. Through the joining and releasing analyses of bolts, the thread shapes for SUS302 bolt and Mg alloy nut are newly designed. It was shown that the newly designed bolt has 20 % higher anti-releasing torque and 35% lower torque loosening slope compared to the standard bolt.

Evaluation of Fracture Strength and Screw Loosening of a New Angled Abutment with Angulated Screw Channel (나사 접근 구멍 각도가 조절 가능한 새로운 경사형 지대주의 파절강도 및 나사 풀림력 연구)

  • Jae-Won Choi
    • Journal of the Korean Society of Industry Convergence
    • /
    • v.26 no.4_2
    • /
    • pp.623-628
    • /
    • 2023
  • The purpose of this study was to evaluate the fracture strength and removal torque value (RTV) of a conventional angled abutment and a newly developed angled abutment (Beauty up abutment) with an angulated screw access hole. Each abutment was divided into a control group and an experimental group (n = 20, respectively). To measure the fracture strength, the abutment was connected to the internal hex implant with 30 Ncm torque, and a load was applied at 30 degree angle with cross-head speed of 1 mm/min using a universal testing machine according to the ISO 14801:2016 standard. To measure RTV, each abutment was fastened to the implant with 30 Ncm torque. Retightening was performed after 10 minutes, and initial RTV was measured with a digital torque gauge. After retightening, a load of 250 N was applied to the abutment at a 30 degree angle using a chewing simulator. After a total of 100,000 repeated loads, RTV was measured. Statistical analysis was performed using Wilcoxon signed rank test and Mann-Whitney U test (α = .05). The fracture strength of the experimental group was statistically significantly lower than that of the control group (P = .009). There was no significant difference between initial RTV and post-loading RTV between the experimental group and the control group (P = .753, P = .527, respectively), and cyclic loading did not significantly affect RTV in both groups (P = .078).

Study on Fastened Properties by Applied to CFRP Laminates of Subminiature Screw (초소형나사의 CFRP 적층판 적용에 따른 체결특성에 관한 연구)

  • Choi, Byung Hui;Kim, Ho Joong;Kim, Ji Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.38 no.11
    • /
    • pp.1239-1243
    • /
    • 2014
  • This paper presents the application of carbon-fiber-reinforced polymer (CFRP) for the damage absorption and optimal design of portable smart devices to close in life. CFRP specimens are subjected to a tensile test to estimate their mechanical properties in terms of the stacking angles. Further, the screw reverse torque and screw torque at each stacking angle are determined using a torque tester after tapping holes on the CFRP specimens. Two experiments are performed for comparing their results in order to determine optimal conditions. In the tensile test, a woven specimen is found to have the highest strength and stiffness. In the case of the woven specimen, no difference is observed even when it is applied to prevent loosening of the coating. And average result value was excellent.

A Structural Analysis and Safety Evaluation of a Loose-proof Lock-Nut Structure (풀림방지 로크너트의 구조해석 및 안전성 평가)

  • Park, Sang Kun
    • Journal of Institute of Convergence Technology
    • /
    • v.2 no.2
    • /
    • pp.20-24
    • /
    • 2012
  • In this paper, we perform a ANSYS simulation of assembly structure composed of three parts, bolt, nut, and coil spring, under the loading of a screw torque 640~800 ($N{\cdot}m$) derived from the given bolt tensile strength 10.9, which allows us to investigate a lock-nut mechanism for the prevention of bolt-loosening after three parts are fastened. And also we investigate the safety factor of each component with effective stress distribution obtained from the simulation, which enables us to estimate the structural safety of a new lock-nut structure. Both simulation and investigation shown in this paper will contribute to the development of a new lock nut structure.

  • PDF

Estimation of Fastened Condition of Bolts Using PZT Patches (압전소자를 이용한 볼트체결 상태계측 및 측정)

  • Chae, Kwan-Seok;Ha, Nam;Hong, Dong-Pyo;Chae, Hee-Chang
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2004.11a
    • /
    • pp.889-893
    • /
    • 2004
  • This work presents a study on development of a practical and quantitative technique for assessment of the structural health condition by piezoelectric impedance-based technique associated with longitudinal wave propagation method. The bolt fastening condition is adjusted by torque wrench. In order to estimate the damage condition numerically, three damage indices, impedance peak frequency shift ${\Delta}F$ is proposed in this paper. Furthermore, an assessment method is described for estimation of the damage by using these three damage indices.

  • PDF

Quantitative Assessment of the Fastening Condition and the Crack Size with Using Piezoceramic(PZT) Sensors (압전소자를 이용한 볼트토크 및 크랙의 정량적평가에 관한 연구)

  • Hong, Dong-Pyo;Hong, Yong;Wang, Gao-Ping;Han, Byeong-Hee;Kim, Young-Moon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2006.11a
    • /
    • pp.603-606
    • /
    • 2006
  • We present a study on the development of a practical and quantitative technique for the assessment of the structural health condition with using piezoceramic(PZT) sensors. The electro-impedance-based technique with the PZT patches is very sensitive for evaluation of the incipient and small damage in a high frequency range, and however the commonly traditional modal analysis method is effective only for considerably larger damages in low frequency range. The paper presents the technique in detecting and characterizing real-time damage on the specimen that is an aluminum plate fastened with bolts and nuts by different torques and as well a plate with a crack. By using the special arrangement of the PZT sensors, the required longitudinal wave is generated through the specimen. A large number of experiments are conducted and the different conditions of the specimens, i.e. the location and extent of loosening bolts, and the plate with a crack are simulated. respectively. Since fixing and loosening the loosened bolt is controlled by a torque wrench, we can control exactly the experiment of the different torques. Compared with the simulated healthy condition, we can find whether or not there is a damage in the specimen with using an impedance analyzer with the PZT sensors. Several indices are discussed and used for assessing the different simulated damages. As for the location of bolt loosening, the RMSD is found to be the most appropriate index for numerical assessment and as well the RMSD shows strongly linear relationship for assessing the extent of the bolt loosening, and the frequency peak shift ${\Delta}F$ is used to assess the cracked plate. The possibility of repeatability of the pristine condition signatures is also presented and the appropriate frequency range and interval are uniquely selected through large numbers of experiments.

  • PDF

The quality improvement study on the crack of heat exchanger lubricating oil port in military aircraft (군용항공기 열교환기 윤활유 유입포트 균열개선 연구)

  • Park, Sung-Jae;Choi, Jae-Ho;Choi, Gil-Gyu;Lee, Dong-Ki
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.21 no.4
    • /
    • pp.164-172
    • /
    • 2020
  • The fuel oil/heat exchanger installed in military aircraft is a device that cools the lubricant oil supplied to other devices, such as an AMAD, and a hydraulic pump using the low temperature of the fuel is cracked at the AMAD lubricant inlet port. If a crack in the heat exchanger occurs, the lubricant oil supplied to other equipment is not cooled. Therefore, the flight can no longer be performed. In this study, non-destructive inspection and microscopic examination of the fracture surface of the oil port were performed to analyze the crack tendency. The oil pipe connected to the oil port is a titanium pipe, which is fastened with over torque and has been identified as the leading cause of heat exchanger oil port cracks. In addition, it was verified as the main reason for cracking by finite element analysis. The material and diameter of the pipe were changed to improve this defect, and the applied torque was adjusted. In addition, the bending value of the pipe was adjusted to minimize the fatigue accumulation due to pulsating pressure. As a result, no cracks occurred on the heat exchanger via the ground test after the installation of an improved pipe under the same conditions.