• Title/Summary/Keyword: Fatigue spectrum

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Fractographic Analysis Method of Fatigue Fracture Surface under Program and Random Loading for Aluminum Alloy (알루미늄 합금의 랜덤하중 하에서 발생한 피로파면 해석 방법)

  • 김상태;최성종;양현태;이희원
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.12
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    • pp.2055-2060
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    • 2003
  • Striation is a typical pattern observed on the fatigue fracture surface and the spacing is known to correspond to a macroscopic fatigue crack growth rate, and many models for the predict in the formation of such striation have been proposed. However, these theories and methods can't be applied under random loading spectrum. In this study, the fatigue tests were carried out on aluminum alloy under random loading spectrum. The fatigue fracture surfaces were observed in the scanning electron microscope (SEM) and great quantities of SEM micrographs were synthesized and saved in computer system. The space and morphology of several large-scale striations, which are expected to from at the relatively greater load range in loading block, were observed. The crack length for each loading blocks was decided in consideration of regularity and repetition of those striations. It is shown that the applicability of fractographic methods on the fatigue fracture surface under random loading spectrum.

Evaluation of typhoon induced fatigue damage using health monitoring data for the Tsing Ma Bridge

  • Chan, Tommy H.T.;Li, Z.X.;Ko, J.M.
    • Structural Engineering and Mechanics
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    • v.17 no.5
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    • pp.655-670
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    • 2004
  • This paper aims to evaluate the effect of typhoons on fatigue damage accumulation in steel decks of long-span suspension bridges. The strain-time histories at critical locations of deck sections of long-span bridges during different typhoons passing the bridge area are investigated by using on-line strain data acquired from the structural health monitoring system installed on the bridge. The fatigue damage models based on Miner's Law and Continuum Damage Mechanics (CDM) are applied to calculate the increment of fatigue damage due to the action of a typhoon. Accumulated fatigue damage during the typhoon is also calculated and compared between Miner's Law and the CDM method. It is found that for the Tsing Ma Bridge case, the stress spectrum generated by a typhoon is significantly different than that generated by normal traffic and its histogram shapes can be described approximately as a Rayleigh distribution. The influence of typhoon loading on accumulative fatigue damage is more significant than that due to normal traffic loading. The increment of fatigue damage generated by hourly stress spectrum for the maximum typhoon loading may be much greater than those for normal traffic loading. It is, therefore, concluded that it is necessary to evaluate typhoon induced fatigue damage for the purpose of accurately evaluating accumulative fatigue damage for long-span bridges located within typhoon prone regions.

A Study on the Riser Fatigue Analysis Using a Quarter-modal Spectrum (사봉형 스펙트럼을 이용한 라이저 피로해석 연구)

  • Kim, Sang Woo;Lee, Seung Jae;Choi, Sol Mi
    • Journal of the Society of Naval Architects of Korea
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    • v.53 no.6
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    • pp.514-520
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    • 2016
  • Oil and gas production riser systems need to be designed considering a wide band quarter-modal analysis which contains low-, wave-, VIV(Vortex induced vibration) frequencies. The VIV can be separated into cross-flow(CF) and in-line(IL) components. In this study, the various idealized tri- and quarter-modal spectra are suggested to analyze fatigue damage on the production riser system. In order to evaluate the fatigue damage increment caused by the IL's motion, tri- and quarter-modal spectral fatigue damages are calculated in time domain. And the fatigue damage calculated from two different modal spectra are compared quantitatively. Then the suitability of existent wide band fatigue damage models for quarter modal spectrum was evaluated by comparison of frequency domain calculation and time domain calculation. The result show that although spectral density of IL motion is not remarkable in quantity, the effect on the fatigue damage is significant and existent fatigue damage models are not adequately estimating damage by quarter-modal spectra.

Evaluation for Fatigue Resistance of Small Wind Turbine Composite Blade according to GL Guideline (GL Guideline에 의거한 소형 풍력발전용 복합재 블레이드의 피로 저항성 평가)

  • Jang, Yun Jung;Kang, Ki Weon
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.4
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    • pp.15-21
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    • 2013
  • This study aims to estimate the fatigue resistance of small wind composite blade using the fatigue life estimation formula in the GL guideline. For this, firstly, we estimated a turbine blade's bending moment spectrum by using wind profile wind profile and BEMT. And fatigue tests were performed to obtain the S-N curve of composite materials used in blade. In addition, a finite element analysis was used to identify fatigue critical locations and fatigue stress spectrum. And the fatigue resistance of composite blade were evaluated using the rainflow cycle counting, and Goodman diagram and the fatigue life estimation formula in the GL guideline.

Wave Spectrum Based Fatigue Analysis for Mediterranean Sea, Black Sea and Aegean Sea

  • Kabakcioglu, Fuat;Bayraktarkatal, Ertekin
    • International Journal of Ocean System Engineering
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    • v.3 no.2
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    • pp.61-67
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    • 2013
  • In this study, wave spectrum based fatigue analyses are studied for Turkey's adjacent coastal seas by using Maestro finite element analyzing software. Palmgren-Miner's method is used to obtain the fatigue safe life time. Palmgren-Miner's method was selected for the fatigue analyses because of its good acceptance of data from almost all classification societies such as Germanischer Lloyd, the American Bureau of Shipping, Det Norske Veritas, etc. The maximum stress regions of the structures are obtained by using finite element analyses, and the results are compared with the endurance limit of the W$\ddot{o}$hler diagram of AA5059 H321 aluminum alloy. The wave characteristics table given in this article is used to obtain the number of cycles for each sea condition. By using the wave characteristics table, the wave lengths, wave speeds, and cycles are obtained. This study is performed to estimate the lifetimes of a semi-swath type coast guard boat and/or commercial yacht projects, which are produced by using AA5059 H321 aluminum alloy, under different sea environment conditions. Fatigue examinations are performed for both head seas and oblique seas.

Analysis of acoustic emission signals during fatigue testing of a M36 bolt using the Hilbert-Huang spectrum

  • Leaman, Felix;Herz, Aljoscha;Brinnel, Victoria;Baltes, Ralph;Clausen, Elisabeth
    • Structural Monitoring and Maintenance
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    • v.7 no.1
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    • pp.13-25
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    • 2020
  • One of the most important aspects in structural health monitoring is the detection of fatigue damage. Structural components such as heavy-duty bolts work under high dynamic loads, and thus are prone to accumulate fatigue damage and cracks may originate. Those heavy-duty bolts are used, for example, in wind power generation and mining equipment. Therefore, the investigation of new and more effective monitoring technologies attracts a great interest. In this study the acoustic emission (AE) technology was employed to detect incipient damage during fatigue testing of a M36 bolt. Initial results showed that the AE signals have a high level of background noise due to how the load is applied by the fatigue testing machine. Thus, an advanced signal processing method in the time-frequency domain, the Hilbert-Huang Spectrum (HHS), was applied to reveal AE components buried in background noise in form of high-frequency peaks that can be associated with damage progression. Accordingly, the main contribution of the present study is providing insights regarding the detection of incipient damage during fatigue testing using AE signals and providing recommendations for further research.

Fatigue Damage Estimation of Wide Band Spectrum Considering Various Artificial Neural Networks (다양한 인공 신경망을 적용한 광대역 스펙트럼의 피로손상 예측)

  • Park, Jun-Bum;Kim, Sung-Yong
    • Journal of Ocean Engineering and Technology
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    • v.30 no.5
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    • pp.341-348
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    • 2016
  • The fatigue damage caused by wide band loadings has generally been predicted using fatigue damage models in the frequency domain rather than a rain-flow counting method in the time domain because of its computation cost. This study showed that these fatigue damage models can be simplified in the form of normalized fatigue damage as a function of the S-N curve slope and bandwidth parameters. Based on numerical simulations of various wide band spectra, it was found that fatigue damage models in the form of normalized fatigue damage with one S-N curve slope and two bandwidth parameters( α1 , α2 ) provided less reasonable fatigue damage. Therefore, an additional bandwidth parameter needs to be considered based on a sensitivity study using various neural networks, which proved that α1-5 would be the dominant factor of a fatigue damage model as an additional bandwidth parameter.

Damage Tolerance Assessment for Fatigue-Critical Locations of Wing Structure of Aged Aircraft (장기운영 항공기 주익 구조물 피로임계부위의 손상허용평가)

  • Chun, Young-Cheol;Kim, Won-Cheol;Jin, Ji-Won;Chung, Tae-Jin;Kang, Ki-Weon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.2
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    • pp.129-136
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    • 2017
  • This study aims to assess the damage tolerance of the wing structure of aged aircraft with long-term service through the fatigue crack growth analysis and tests. For the fatigue-critical locations (FCL) W2 and W4 in the wing structure, the fatigue stress spectrum was derived based on a previous study. Thereafter, a crack propagation analysis for the FCLs was conducted using the commercial software $NASGRO^{TM}$. The algorithm for the fatigue stress spectrum was verified. Fatigue crack growth tests were then performed for two types of specimens: Type #1 was extracted from the wing structure of aged aircraft, and Type #2 was made of the same material as the wing structure. By comparing the experimental results of these specimens, we assessed the damage tolerance of the wing structure of aged aircraft with service time.

Fatigue Life and Stress Spectrum of Wing Structure of Aircraft (항공기 주익 구조물의 응력스펙트럼 및 피로수명 추정에 관한 연구)

  • Kang, Ki-Weon;Koh, Seung-Ki;Choi, Dong-Soo;Kim, Tae-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.9
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    • pp.1185-1191
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    • 2010
  • Aged aircraft have several cracks as a results of long-term service, and these cracks affect the safety and decrease the rate of operation of the aircraft. To solve these problems, crack propagation analysis should be performed to determine the service life at fatigue critical location(FCL). It is, however, almost impossible to obtain the stress spectrum, which is crucial for crack propagation analysis of the FCLs of wing structure of aged aircraft. In this study, to analyze the fatigue crack propagation behavior at the FCL of an aged aircraft, first finite element analysis is performed for a 3D geometry model of the aircraft wing structure, which is obtained using CATIA based on the paper drawings. Then, the transfer function and stress-spectrum of the FCL are derived using the load factor data and the FEA results. Finally, the crack propagation rates of the FCL are evaluated using the commercial software, NASGRO 6.0.

Fatigue wind load spectrum construction based on integration of turbulent wind model and measured data for long-span metal roof

  • Liman Yang;Cong Ye;Xu Yang;Xueyao Yang;Jian-ge Kou
    • Wind and Structures
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    • v.36 no.2
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    • pp.121-131
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    • 2023
  • Aiming at the problem that fatigue characteristics of metal roof rely on local physical tests and lacks the cyclic load sequence matching with regional climate, this paper proposed a method of constructing the fatigue load spectrum based on integration of wind load model, measured data of long-span metal roof and climate statistical data. According to the turbulence characteristics of wind, the wind load model is established from the aspects of turbulence intensity, power spectral density and wind pressure coefficient. Considering the influence of roof configuration on wind pressure distribution, the parameters are modified through fusing the measured data with least squares method to approximate the actual wind pressure load of the roof system. Furthermore, with regards to the wind climate characteristics of building location, Weibull model is adopted to analyze the regional meteorological data to obtain the probability density distribution of wind velocity used for calculating wind load, so as to establish the cyclic wind load sequence with the attributes of regional climate and building configuration. Finally, taking a workshop's metal roof as an example, the wind load spectrum is constructed according to this method, and the fatigue simulation and residual life prediction are implemented based on the experimental data. The forecasting result is lightly higher than the design standards, consistent with general principles of its conservative safety design scale, which shows that the presented method is validated for the fatigue characteristics study and health assessment of metal roof.