• Title/Summary/Keyword: Fiber Orientation Function

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Numerical Studies on the Control Performance of Fiber Orientation for Nozzle with Inside Blades (타설 노즐의 내부 블레이드에 의한 섬유 방향성 제어 성능에 관한 수치 해석적 연구)

  • Lee, Jong-Han
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.6
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    • pp.157-163
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    • 2018
  • This study is aimed at controlling the fiber orientation and improve the fiber distribution in fiber-reinforced cement composites using blades that can be placed inside the existing nozzles. To optimize the blade parameters, multi-physics finite element analysis was performed that could account for the flow of the cementitious matrix material, the movement of the entrained fibers, and the interactions with the nozzle. As a result, this study defined the blade distance, length, and position as a function of the fiber length to be used in the field. The blades with a distance from 1.2 to 2.4 times the fiber length and length from 4 to 8 times the fiber length, as well as located at below 14 times the fzfiber length from the nozzle exit maintained the fiber orientation angle less than $5^{\circ}$. In addition, the blade-type nozzle proposed in the study can be attachable and detachable to the conventional casting equipment, and thus it can provide the usability and convenience in practical applications.

On Fiber Orientation Characterization of CERP Laminate Layups Using Ultrasonic Azimuthal Scanners

  • Im Kwang-Hee;Hsu, David K.;Sim Jae-Gi;Yang, In-Young;Song, Sung-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.6
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    • pp.566-576
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    • 2003
  • Carbon-fiber reinforced plastics (CFRP) composite laminates often possess strong in-plane elastic anisotropy attributable to the fiber orientation and layup sequence. The layup orientation thus greatly influences its properties in a composite laminate. It could result in the part being rejected or discarded if the layup orientation of a ply is misaligned. A nondestructive technique would be very beneficial, which could be used to test the part after curing and to require less time than the optical test. In this paper, ultrasonic scanners were set out for different measurement modalities for acquiring ultrasonic signals as a function of in-plane azimuthal angle. The motorized scanner was built first for making transmission measurements using a pair of normal-incidence shear wave transducers. Another scanner was then built fer the acousto-ultrasonic configuration using contact transducers. A ply-by-ply vector decomposition model has been developed, simplified, and implemented for composite laminates fabricated from unidirectional plies. We have compared the test results with model data. It is found that strong agreement are shown between tests and the model developed in characterizing cured layups of the laminates.

Improved Closure Approximation for Numerical Simulation of Fiber Orientation in Fiber-Reinforced Composite (단섬유 보강 복합재료에서의 섬유배향의 수치모사를 위한 개선된 근사모델)

  • D.H. Chung;T.H. Kwon
    • The Korean Journal of Rheology
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    • v.10 no.4
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    • pp.202-216
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    • 1998
  • Improved version of previous 'Orthotropic' closure approximation, termed 'ORW' has been numerically developed using new homogeneous flow data. Previous 'Orthotropic' closure approximation, i.e., ORF or ORL showed non-physical oscillation for interaction coefficient $C_1$<0.001 at simple shear flow. It also shows non-physcial oscillation and under-prediction compared with 'Distribution Function Calculation' at non-homogeneous flow of center-gated disk. These phenomena are mainly due to the flow data of 'Distribution Function Calculation' which were used for least-square optimization. ORW obtained by fitting flow data of low interaction coefficient does not show non-physical oscillation and results in reasonably good behaviors at non-homogeneous flows as well as homogeneous flows. Fitting function forms have not been found to improve overall behaviors. It has been found that considering all the eigenvalues of orientation tensor (including the third eigenvalues) might end up with a better closure approximation than just considering the first and second eigenvalues. It is, however, very important and yet difficult to select appropriate function forms of eigenvalues. Numerical simulation including coupling and in-plane velocity gradient effects were performed for injection mold filing process with a film-gated strip and a center-gated disk using ORW and various other closure approximations for comparisons. Although ORW is in excellent agreement with 'Distribution Function Calculation', the predicted results seem to have consistent error in comparison with experimental data. The diffusivity term with constant interaction coefficient might have to be further investigated in order to accurately describe orientation states.

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A Study on the Compression Moldability for Continuous Fiber-Reinforced Polymeric Composites -Part II : Effect of Correlation Coefficient on Compression Moldability- (연속섬유강화 플라스틱 복합재료의 압축성형성에 관한 연구 -제II보 : 압축성형성에 미치는 상관계수의 영향-)

  • 오영준;김이곤
    • Composites Research
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    • v.13 no.1
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    • pp.1-10
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    • 2000
  • During the compression molding process of the continuous fiber-reinforced polymeric composites, two main problems such as fiber-matrix separation and fiber orientation are produced by the difference of flow velocity. Molded parts are lead to be nonhomogeneous and anisotropic. As the mechanical property of the products are dependent on the separation and orientation, it is important to research the fiber mat structure and molding condition. If the fiber mat structure is changed by the increment of needling, the separation decreases and after compression molding the orientation is easily aligned. As it were, the compression moldability is good. But the defects as tears, thin thickness are produced in the products. Therefore, it is important to clarify the moldability in relation to the usage of products and the expenses of produce on the actual process. Therefore we must make the measurement methods that can define the moldability of products. In this research, the effects of the fiber mat structure(NP = 0, 5, 10, 25, 50 punches/$cm^2$) and the mold geometry($r_p$ = 1, 25, 50 mm) on the moldability of products were discussed. We investigated the case of one-dimensional flow in order to obtain the degree of nonhomogeneity and the fiber orientation function. In result, we could gain the correlation coefficient of the continuous fiber-reinforced polymeric composites. Also we experimented on the cup-type compression molding which was appeared the wrinkle on the flange part by the complex stress condition in order to gain the degree of nonhomogeneity and area ratio. In result, the moldability of products was expressed as the correlation coefficient and area ratio.

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A Study on the Fracture Characteristics of CFRP by Acoustic Emission (1) (음향방출법에 의한 탄소섬유강화 플라스틱의 파괴 특성에 관한 연구 (1))

  • 윤종희;박성완;이장규;우창기
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.283-288
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    • 2003
  • The object of this study is to investigate a fracture characteristics of static tensile test as a function of acoustic emission according to the fiber orientation $\theta=0^{\circ}C$ in carbon/epoxy composites, CFRP. On tensile loading, it was recognized that the fracture characteristics of CFRP in a unidirectional composites. Using the results of the AE analysis(a=2mm), it was found that the amplitude distributions of AE signals corresponding the matrix cracking, fiber debonding or delamination, and fiber breaking are 55~70dB(<200sec), 100dB(200~600sec), and 80dB(>600sec).

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Optimization for Buckling and Postbuckling Behavior of Stiffened Fiber Reinforced Composite Panels (보강된 섬유강화 복합재료 패널의 좌굴해석 및 파손강도의 최적 설계)

  • Lee, Gwang-Rog;Yang, Won-Ho;Cho, Mung-Rae;Sung, Ki-Deug
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.913-919
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    • 2001
  • In this study, fiber orientation of stiffener was conducted to increase buckling load or failure load in each case with a different design value and a different objective function for stiffened laminated composite panel of I-type under compression loading. Regarding each of buckling load or failure load as objective function, optimum design was carried out. In respect of optimum design, it was investigated that optimum shape for buckling could improve fail load for postbuckling, because it was difficult to investigate the optimization of postbuckling which need long analysis times for nonlinear analysis.

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Fiber Distribution Characteristics and Flexural Performance of Extruded ECC Panel (압출성형 ECC 패널의 섬유분포 특성과 휨 성능)

  • Lee, Bang-Yeon;Han, Byung-Chan;Cho, Chang-Geun;Kwon, Young-Jin;Kim, Yun-Yong
    • Journal of the Korea Concrete Institute
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    • v.21 no.5
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    • pp.573-580
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    • 2009
  • This paper presents the mix composition, production method, and curing condition applied to the extruded ECC(Engineered Cementitious Composite) panel which are able to exhibit multiple cracking and potential pseudo strain-hardening behavior. In addition to the production technique of extruded ECC panel, the effect of fiber distribution characteristics, which are uniquely created by applying extrusion process, on the flexural behavior of the panel is also focussed. In order to demonstrate fiber distribution, a series of experiments and analyses, including image processing/analysis and micro-mechanical analysis, was performed. The optimum mix composition of extruded ECC panel was determined in terms of water matrix ratio, the amount of cement, ECC powder, and silica powder. It was found that flexural behavior of extruded ECC panel was highly affected by the slight difference in mix composition of ECC panel. This is mainly because the difference in mix composition results in the change of micro-mechanical properties as well as fiber distribution characteristics, represented by fiber dispersion and orientation. In terms of the average fiber orientation, the fiber distribution was found to be similar to the assumption of two dimensional random distribution, irrespective of mix composition. In contrast, the probability density function for fiber orientation was measured to be quite different depending on the mix composition.

A Study on the Fracture Characteristics of CFRP by Acoustic Emission (2) (음향방출법에 의한 탄소섬유강화 플라스틱의 파괴특성에 관한 연구 (2))

  • 윤종희;이장규;박성완;우창기;김봉각;조진호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.58-63
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    • 2004
  • This study is to investigate a fracture characteristics of carbon fiber reinforced plastics (CFRP) under the tensile loading as a function of acoustic emission (AE) according to the frequency analysis (transient mode) and AE source location (location mode). It was found that the fracture mechanism of AE frequency analysis was a useful tool for the estimation of different type of fracture in CFRP, i.e., matrix(epoxy resin) cracking, delamitation and fiber breakage same as AE amplitude distribution.

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Characterization of the Spatial Variability of Paper Formation Using a Continuous Wavelet Transform

  • Keller, D.Steven;Luner, Philip;Pawlak, Joel J.
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.32 no.5
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    • pp.14-25
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    • 2000
  • In this investigation, a wavelet transform analysis was used to decompose beta-radiographic formation images into spectral and spatial components. Conventional formation analysis may use spectral analysis, based on Fourier transformation or variance vs. zone size, to describe the grammage distribution of features such as flocs, streaks and mean fiber orientation. However, these methods have limited utility for the analysis of statistically stationary data sets where variance is not uniform with position, e.g. paper machine CD profiles (especially those that contain streaks). A continuous wavelet transform was used to analyze formation data arrays obtained from radiographic imaging of handsheets and cross machine paper samples. The response of the analytical method to grammage, floc size distribution, mean fiber orientation an sensitivity to feature localization were assessed. From wavelet analysis, the change in scale of grammage variation as a function of position was used to demonstrate regular and isolated differences in the formed structure.

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Influence of Stacking Sequence Conditions the Absorbed Energy Characteristics of Composite Tubes (경량화용 복합재 튜브의 적층구성이 흡수에너지 특성에 미치는 영향)

  • Kim, Yeong-Nam;Kim, Ji-Hun;Yang, In-Yeong
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.34-41
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    • 2001
  • This study is to investigate the energy absorption characteristics of CFRP(Carbon-Fiber Reinforced Plastics) tubes on static and dynamic tests. Axial static compression tests have been carried out using the static testing machine(Shin-gang buckling testing machine) and dynamic compression tests have been utilized using an vertical crushing testing machine. When such tubes are subjected to crushing loads, the response is complex and depends on the interaction between the different mechanisms that could control the crushing process. The collapse characteristics and energy absorption have been examined for various tubes. Energy absorption of the tubes are increased as changes in the lay-up which may increase the modulus of tubes. The results have been varied significantly as a function of ply orientation and interlaminar number.

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