• Title/Summary/Keyword: Filament industry

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A Study On the Structure and Mechanical Properties of PP filament at Different Spinning speed and Draw ratio (방사속도 및 연신비 변화에 따른 Polypropylene filament의 구조와 물성에 관한 연구)

  • Lee, Eun-Woo;Cho, Kyu-Min;Cho, In-Sul
    • Journal of the Korean Society of Industry Convergence
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    • v.2 no.1
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    • pp.27-33
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    • 1999
  • Effects of spinning speed and draw ratio on structure and mechanical properties of PP filament. A The crystalline structure and mechanical properties of uniaxially deformed polypropylene filament has been examined by XRD, birefringence, UTM and density method. Uniaxially deformed PP filament was prepared of various spinning speeds (300, 600, 900m/min.) and draw ratio(x2, x3, x4). From the results of these studies, it found the following facts. Firstly, it was found that the crystallinity and crystallite size (110plane) of the samples were increased with increasing of spinning speed and draw ratio, especially, it was rapidly increased between as spun yarn and 2 times draw ratio. Secondly, birefringence value was increased with increasing of spinning speed and draw ratio. The mechanical properties of initial modulus, tensile strength were increased with increasing of spinning speed and draw ratio also, but the degree of elongation decreased as spinning speed and draw ratio.

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Preparation of Rayon Filament based Woven Fabric and PCM Treatment for Developing Cool Touch Summer Clothing Material (여름철 냉감성 의류소재 개발을 위한 비스코스 레이온 중심의 직물 제조 및 PCM 가공)

  • Hong, Kyung Hwa
    • Fashion & Textile Research Journal
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    • v.16 no.2
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    • pp.326-332
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    • 2014
  • To develop cool touch feeling fabrics for summer clothing material, it was manufactured several compositions of woven fabrics, having rayon multi-filament yarn (non-twisted) as warp and various kinds of yarn, such as viscose rayon multi-filament yarn (twisted), tencel$^{(R)}$ spun yarn, PET high absorbance quick dry filament yarn, and PET based rayon-like yarn, as weft. After preparing the fabrics, basic properties of the fabrics were investigated, such as air-permeability, tensile strength, absorption rate, drying rate, etc. Also, surface warm / cool sensations of the woven fabrics were assessed by Qmax Warm / Cool Touch Tester. It was observed that the fabrics composed of viscose rayon multi-filament yarn (warp) and PET high absorbance quick dry filament yarn (weft) showed excellent surface cool touch sensation-the highest Qmax value. This is because the fabric having flat shaped PET high absorbance quick dry filament shows the largest contact area with Qmax measuring plate. And, the fabric also showed superior high absorbance and quick dry property as expected. In addition, we treated phase change material (PCM) on the surface of the fabric composed of viscose rayon multi-filament yarn (warp) and PET high absorbance quick dry filament yarn(weft) to improve the cool touch feeling. However, the surface cool touch feeling was impaired by resin treated with PCM during the finishing process.

A Study On the Structure and Mechanical Properties of Polypropylene filament treated with Dry heat treatment at Different draw ratio (연신비를 달리한 Polypropylene filament의 건열처리에 따른 구조와 물성에 관한 연구)

  • Lee, Eun-Woo;Cho, In-Sul
    • Journal of the Korean Society of Industry Convergence
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    • v.2 no.2
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    • pp.61-68
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    • 1999
  • The variety of crystalline structure and mechanical properties of PP filament treated with dry heat treatment at different draw ratio has been studied. Crystalline structure and mechanical properties of annealed PP filament at different draw ratio has been examined by XRD, UTM, and density method. Heat treatment has been carried out $100^{\circ}C$, $120^{\circ}C$ $140^{\circ}C$ for 30min. in dry oven. From the results of this study, it found the following facts. It was found that the crystallinity and crystallite size of (110) plane of sample were increased with increasing of annealed temperature and draw ratio. The crystalline form of annealed sample which was undrawn showed ${\alpha}$, ${\beta}$ mixing form below $120^{\circ}C$ and showed ${\alpha}$ form at $140^{\circ}C$. But the crystalline form of annealed sample which was drawn showed ${\alpha}$ form at $120^{\circ}C$. Initial modulus and tensile strength were increased with increasing of annealing temperature, and the degree of orientation was decreased with decreasing of annealing temperature.

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Effect of Pretreatment on Dyeability and Functionalities of Summer Rayon fabrics Finished by Gallnut Extract (전처리가 오배자 추출물에 의한 여름용 인견직물의 염색 및 기능성 향상에 미치는 영향)

  • Hwang, Hyun Ju;Hong, Kyung Hwa
    • Fashion & Textile Research Journal
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    • v.18 no.2
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    • pp.244-251
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    • 2016
  • Viscose rayon filament fabrics have been called 'artificial silk' and beloved as summer clothing materials for a long time in Korea. This is because the viscose rayon filament fabrics reveals glossy surface and cool touch feeling compared to other conventional fabrics composed of staple fibers. Therefore, we tried to prepare the higher value added viscose rayon filament fabrics for summer textile products. In this study, we applied gallnut extract to the viscose rayon filament fabric to develop summer fabrics with natural color and multi-functions such as antibacterial and antioxidant properties. This process also pursue eco-friendly and multi-functional fabric finishing from the natural material "gallnut". In addition, various pre-treatment with cationizer, chitosan, or chito-oligomer was applied to the finishing process to improve the finishing efficacy and durability. Consequently, it was found that the active component of gallnut extract was successfully incorporated to the viscose rayon filament fabric through a pad-dry-cure process. And, the treated viscose rayon filament fabrics showed excellent antibacterial and antioxidant properties. Therefore, it was expected that the rayon filament fabrics treated by gallnut extract could be used as effective summer fabrics preventing the growth of bacteria and skin ageing as well as providing cool touch feeling. However, the pre-treatments were not that meaningful on the functionalities but effective on coloring.

Development of an Automated Design System of CNG Composite Vessel using Steel Liner Manufactured by D.D.I Process (D.D.I 공정으로 제조된 금속라이너를 이용한 CNG 복합재 압력용기의 설계 자동화 시스템 개발)

  • Kim, Eui-Soo;Kim, Ji-Hoon;Park, Yoon-So;Kim, Chul;Choi, Jae-Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.1
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    • pp.205-213
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    • 2003
  • The fiber reinforced composite material is widely used in the multi-industrial field where the weight reduction of the infrastructure is demanded because of their high specific modulus and specific strength. It has two main merits which are to cut down energy by reducing weight and to prevent explosive damage preceding to the sudden bursting which is generated by the pressure leakage condition. Therefore, Pressure vessels using this composite material in comparison with conventional metal vessels can be applied in the field such as defense industry, aerospace industry and rocket motor case where lightweight and the high pressure are demanded. In this paper, for nonlinear finite element analysis of E-glass/epoxy filament winding composite pressure vessel receiving an internal pressure, the standard interpretation model is developed by using the ANSYS, general commercial software, which is verified as the accuracy and useful characteristic of the solution based on Auto LISP and ANSYS APDL. Both the preprocessor for doing exclusive analysis of filament winding composite pressure vessel and postprocessor that simplifies result of analysis have been developed to help the design engineers.

An Integrated CAD/CAM System for CNG Pressure Vessel Manufactured by Deep Drawing and Ironing Operation

  • Park, Joon-Hong;Kim, Chul;Park, Jae-Chan
    • Journal of Mechanical Science and Technology
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    • v.18 no.6
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    • pp.904-914
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    • 2004
  • The fiber reinforced composite material is widely used in the multi-industrial field because of their high specific modulus and specific strength. It has two main merits which are to cut down energy by reducing weight and to prevent explosive damage proceeding to the sudden bursting which is generated by the pressure leakage condition. Therefore, Pressure vessels using this composite material can be applied in the field such as defence industry and aerospace industry. In this paper, for nonlinear finite element analysis of E-glass/epoxy filament winding of composite vessel subjected to internal pressure, the standard interpretation model is developed by using the ANSYS with AutoLISP and ANSYS APDL languages, general commercial software, which is verified as useful characteristic of the solution. Among the modules of the system, both the process planning module for carrying out the process planning of filament wound composite pressure vessel and the autofrettage process module for obtaining higher residual stress will minimize trial and error and reduce the period for developing new products. The system can serve as a valuable system for experts and as a dependable training aid for beginners.

Workers' Exposure to Airborne Fibers in the Man-made Mineral Fibers Producing and Using Industries (인조광물섬유 제품 제조 및 취급 근로자의 공기중 섬유 노출 평가 및 노동부 노출기준 고찰)

  • Shin, Yong Chul;Yi, Gwang Yong
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.15 no.3
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    • pp.221-231
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    • 2005
  • In this study, occupational exposures to man-made mineral fibers (MMMFs) including glass wool, rock wool, and continuous glass filament fibers were determined and evaluated on the American Conference of Governmental Industrial Hygienists (ACGIH) Threshold Limit Value (TLV). A total of 171 personal samples collected from 4 glass wool fiber, 2 rock wool fibers, 4 continuous filament glass fiber products manufacturing and a glass fiber and rock wool insulations using industries, and determined respirable fibers concentrations using the National Institute for Occupational Safety and Health (NIOSH) Method 7400, "B counting rule. The fiber concentrations of samples from workers installing thermal insulations in a MMMF using industry showed the highest value: geometric mean (GM) = 0.73 f/cc and maximum = 2.9 f/cc, 70% of them were above the TLV, 1 f/cc. Workers' exposure level (GM= 0.032 f/cc) in the rock wool manufacturing industries was significantly higher than those of glass wool (GM=0.012 f/cc) and continuous filament glass fibers (GM=0.010 f/cc) manufacturing industries (p<0.01). No samples were more than the TLV in the MMMF manufacturing industries. There was a significant difference among companies in airborne fiber levels.

The Physical Property of PET Coolness Knitted Fabric for High Emotional Garment (고감성 의류용 PET 냉감 니트 소재의 물성)

  • Kim, Hyun Ah;Woo, Ji Yoon;Kim, Seung Jin
    • Textile Coloration and Finishing
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    • v.26 no.2
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    • pp.114-123
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    • 2014
  • This research investigated the physical properties of PET coolness filaments and their knitted fabrics including dyeing characteristics of these knitted fabrics according to the different dyeing time and temperature. The coolness filament(S) with non-circular cross-section and hydrophilic property was spun and another commercialized coolness(A) and regular(R) PET filaments were prepared for comparing coolness and another physical properties. Qmax of coolness knitted fabric made with S filament was higher than that of R-PET filament, and the maximum value of Qmax of S knitted fabric was shown at the dyeing conditions of temperature, $110^{\circ}C$ with 30 min. or 40min. It was shown that hand of S knitted fabric was a little harsh comparing to A and regular knit specimens, but shape retention and wearing performance of garment made with S knit specimen were estimated as good owing to high bending and shear rigidity. K/S of S knitted fabric was higher than those of regular PET and A knit specimens. Dyeing fastness of coolness knitted fabric showed between 4th and 5th grade.

A Clean Technic Development using the Molybdenum Dissolution Reaction with Hydrogen Peroxide(I) (과산화수소를 이용한 몰리브덴(Mo.) 용해반응에 따른 청정기술 개발에 관한 연구(I))

  • 김재우;홍종순;신대윤
    • Journal of environmental and Sanitary engineering
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    • v.14 no.2
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    • pp.1-7
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    • 1999
  • In the tungsten industry as light source material, tungsten filament which used as light source material ould form after molybdenum wire which used as the center supporter for coil shape tungsten wire was removed. The purpose of this study is to develop new process named "hydrogen peroxide dissolution method". This process uses hydrogen peroxide, which is harmless to human body and oxidize molybdenum wire selectively. The results were as follows:1. The dissolution of molybdenum wire was proportion to a solution and contact surface of molybdenum wire. 2. The optimum $H_2O_2/H_2O$ were 1:0.5 ~ 1:1.75. 3. The time of dissolution was 65~70 minutes, and the PCS of sample were 20,800 PCS(1,820g). 4. Total cost($H_2O_2$, catalyst) was ₩19,088.

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Micromachining Characteristics inside Transparent Materials using Femtoseocond Laser Pulses (펨토초 레이저에 의한 투명 유리내부 미세가공특성)

  • Nam Ki-Gon;Cho Sung-Hak;Chang Won-Seok;Na Suck-Joo;Whang Kyung-Hyun;Kim Jae-Gu
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.5 s.182
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    • pp.190-196
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    • 2006
  • Transparent materials are widely used in the fields of optic parts and bio industry. We have experiment to find out the characteristics of the micromachining inside transparent materials using femtosecond laser pulses. With its non-linear effects by very high peak intensity, filament (plasma channel) was formed by the cause of the self-focusing and the self-defocusing. Physical damage could be found when the intensity is high enough to give rise to the thermal stress or evaporation. At the vicinity of the power which makes the visible damage or modification, the structural modification occurs with the slow scanning speed. According to the polarization direction to the scanning direction, the filament quality is quite different. There is a good quality when the polarization direction is parallel to the scanning direction. For fine filament, we could suggest the conditions of the high numerical aperture lens, the short shift of focusing point, the low scanning speed and the low power below 20 mW. As the examples of optics parts, we fabricated the fresnel zone plate with the $225{\mu}m$ diameter and Y-bend optical wave guide with the $5{\mu}m$ width.