• Title/Summary/Keyword: Filler

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Corrosion Characteristics of Welding Zone by Types of Repair Welding Filler Metals and Post Weld Heat Treatment

  • Lee, Sung-Yul;Moon, Kyung-Man;Lee, Yeon-Chang;Kim, Yun-Hae;Jeong, Jae-Hyun
    • International Journal of Ocean System Engineering
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    • v.2 no.4
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    • pp.209-213
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    • 2012
  • Recently, the fuel using in the diesel engines of marine ships has been changed to a low quality of heavy oil because of the steady increase in the price of oil. Therefore, the wear and corrosion in all parts of the engine such as the cylinder liner, piston crown, and spindle and seat ring of exhaust valves has correspondingly increased. The repair welding of a piston crown is a unique method for prolonging its lifetime from an economic point of view. In this case, filler metals with a high corrosion and wear resistance are mainly being used for repair welding. However, often at a job site on a ship, a piston crown is actually welded with mild filler metals. Therefore, in this study, mild filler metals such as CSF350H, E8000B2, and 435 were welded to SS401 steel as the base metal, and the corrosion properties of the weld metals with and without post weld heat treatment were investigated using some electrochemical methods in a 0.1% $H_2SO_4$ solution. The weld metal welded with CSF350H filler metal exhibited the best corrosion resistance among these filler metals, irrespective of the heat treatment. However, the weld metal zones of the E8000B2 and 435 filler metals exhibited better and worse corrosion resistance with the heat treatment, respectively. As a result, it is suggested that in the case of repair welding with CSF350H and 435 filler metals, no heat treatment is advisable, while heat treatment is desirable if E8000B2filler metal is used with repair welding.

Influence of Inorganic Filler on Properties of EPDM Compounds (무기 충전제가 EPDM 배합물의 특성에 미치는 영향)

  • Choi, Sung-Seen;Kim, Ok-Bae
    • Elastomers and Composites
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    • v.46 no.2
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    • pp.138-143
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    • 2011
  • EPDM compounds and vulcanizates containing inorganic filler such as talc, calcium carbonate, or clay as well as carbon black were prepared, and the influence of inorganic filler on properties of the EPDM compounds and vulcanizates were investigated. The bound rubber contents did not significantly increase even though the inorganic filler was added. There were big aggregates in the EPDM samples with high loading inorganic filler. By adding the inorganic filler, the cure times tended to increase and the delta torque decreased. The modulus were on the whole decreased, whereas the elongation at break, tensile strength, and tear strength were increased by adding the inorganic filler. The decreased modulus and increased elongation at break can be explained with the decreased delta torque, the increases of tensile strength and tear strength can be explained with the increased elongation at break. By adding the inorganic filler, level of reinforcing in the EPDM compounds did not increase and the crosslink density decreased.

Cell Radius & Guard Band Requirements by Mutual Interference Investigation between Satellite Digital Systems using Gap-filler (Gap-filler를 이용하는 위성 DMB 시스템 간의 상호간섭분석에 의한 보호대역 및 적정 셀 반경 설정)

  • Cha Insuk;Park SungHo;Chang KyungHi;You Heung-Ryeol
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.30 no.6A
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    • pp.499-509
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    • 2005
  • The capacity of Satellite DMB(Digital Multimedia Broadcasting) system is limited mainly by the interference. So, to achieve the expected performance of Satellite DMB system and to minimize the interference from other Satellite DMB system, ACI(Adjacent Channel Interference) should be considered carefully. Satellite DMB system uses the Gap-filler for effective transmission in terrestrial environment, and the Gap-filler can use direct amplification or frequency conversion to satisfy the specific requirements. Therefore, amplified signal causes several effects on interference between System A(Eureka 147 DAB) and System E(ISDB : Integrated services Digital Broadcasting). In this paper, by using the outcome of system-level simulation considering the results of link-level simulation, we analyze the interferences between System A and System E under practical situation based on the exact parameters of ITU-R BO. 1130-4. We also propose the appropriate level of guard band and Cell Radius to optimize system capacity by adapting the spectrum mask given in the spec. and utilizing the interference analysis between System A and System E.

Selection and Conservation for the Filler of Three-storied Stone Pagoda at the West of Gameunsaji Site in Gyeongju (경주 감은사지서삼층석탑 충전제 선정과 보존처리)

  • Lee, Tae-Jong;Kim, Sa-Dug;Gal, Seo-Yeon
    • Journal of Conservation Science
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    • v.26 no.4
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    • pp.361-370
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    • 2010
  • The open pore of stone cultural heritage is not expected to have an effect only by consolidation, and it has a drawback that only the internal wall adheres and gets consolidated due to the incrase of liquidity caused by the low viscosity and difference of materials in the case of filling with high molecules synthetic resins. Therefore, this research selected the effective filler for Three-storied Stone Pagoda at the West of Gameunsaji Site through the verification of filling effects of materials using the information about various fillers based on minerals. As the result of filler experiment, got filled with the combination of KSE 500 STE + KSE Filler A${\cdot}$KSE Filler B that is the same as the Member or has very similar properties. The total surface area of the west stone is $252.6m^2$ and the area where the internal opening has been developed is $17.77m^2$(7.03%) requiring a task that fills the internal($24,885m{\ell}$).

Manipulating Anisotropic Filler Structure in Polymer Composite for Heat Dissipating Materials: A Mini Review (방열소재로의 응용을 위한 고분자 복합소재 내 이방성 필러 구조 제어 연구동향)

  • Seong-Bae, Min;Chae Bin, Kim
    • Composites Research
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    • v.35 no.6
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    • pp.431-438
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    • 2022
  • Efficient heat dissipation in current electronics is crucial to ensure the best performance and lifespan of the devices along with the users' safety. Materials with high thermal conductivity are often used to dissipate the generated heat from the electronics to the surroundings. For this purpose, polymer composites have been attracted much attention as they possess advantages rooted from both polymer matrix and thermally conductive filler. In order to meet the thermal conductivity required by relevant industries, composites with high filler loadings (i.e., >60 vol%) have been fabricated. At such high filler loadings, however, composites lose benefits originated from the polymer matrix. To achieve high thermal conductivity at a relatively low filler loading, therefore, constructing the heat conduction pathway by controlling filler structure within the composites may represent a judicious strategy. To this end, this review introduces several recent approaches to manufacturing heat dissipating materials with high thermal conductivity by manipulating thermally conductive filler structures in polymer composites.

Recycled Polypropylene (PP) - Wood Saw Dust (WSD) Composites : The Effect of Acetylation on Mechanical and Water Absorption Properties

  • Khalil, H.P.S.A.;Shahnaz, S.B. Sharifah;Ratnam, M.M.;Issam, A.M;Ahmad, Faiz;Fuaad, N.A Nik
    • Journal of the Korean Wood Science and Technology
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    • v.34 no.2
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    • pp.10-21
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    • 2006
  • Recycled polypropylene (RPP) - Wood Saw Dust (WSD) composites with and without acetylation of filler were produced at different filler loading (15%, 25%, 35% and 45% w/w) and filler size (300, 212 and $100{\mu}m$). The RPP-WSD was compounded using a Haake Rheodrive 500 twin screw compounder at $190^{\circ}C$ at 8 MPa for 30 minutes. The mechanical properties and water absorption properties of modified and unmodified WSD-PP composites were investigated. Acetylation of WSD improved the mechanical and water absorption characteristic of composites. The decrease of filler size (300 to $100{\mu}m$) of the unmodified and acetylated WSD showed increase of tensile strength and impact properties. The composites exhibited higher tensile modulus properties as the filler loading increased (15% to 45%). However tensile strength, elongation at break and impact strength showed the opposite phenomenon. Water absorption increased as the mesh number and filler loading increased. With acetylation, lower moisture absorption was observed as compared to unmodified WSD. The failure mechanism from impact fracture of the filler-matrix interface with and without acetylation was analyzed using Scanning Electron Microscope (SEM).

Study on a Change of Mechanical Property of denture Resin by Carbon Fiber Filler Content (탄소섬유 첨가에 따른 의치상 레진의 탄성력 관찰)

  • Kim, Ho-Sung
    • Journal of Technologic Dentistry
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    • v.36 no.3
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    • pp.165-169
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    • 2014
  • Purpose: This study is a mechanical strength supplementation of denture base resin Polymethyl methacrylate (PMMA) is in general use for denture base resin of the partial and full denture, however, The polymerization process of PMMA is not stabilized. Because of compatibility problems, preceding studies were performed, which were enhancing mechanical strength(Camilo Machado 2007),(Ana M. 2008), addition filler to materials property(Ayse Mese, 2008), self curing method(Hiroshi Shimizu, 2008). Methods: The carbon fiber and polyacetal filler, reinforced the mechanical strength for improving the stability of denture base resin were supplemented to the self cured resin. The Modulus of elasticity and the restoring force were calculated by tensile test. Results: The strengths of the heat and self cured resin were respectively decreased and increased, when the filler was supplemented to the denture base resin and the modulus of elasticity of both heat and self cured resin were not increased, when the filler was supplemented to the denture base resin. Conclusion: The restoring forces of self cured resin containing 10% filler were increased, when the filler was supplemented to the denture base resin.

Starch-Fatty Complex Modified Filler for Papermaking

  • Yoon, Se-Young;Deng, Yulin
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.06a
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    • pp.79-84
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    • 2006
  • In order to improve filler-fiber bonding in paper, starch-filler composites were prepared by a starch-fatty acid complex formation method. These composites were used as a papermaking filler to improve the physical properties of the paper, filler retention and the sizing effect. The solubility of the starch-fatty acid complex in water at different temperatures was measured. The results indicated that the starch-fatty acid complexes have very low solubility in water below $70^{\circ}C$, which can be easily coated on clay surface to modify clay-fiber bonding ability. The clay-starch composite filled handsheets showed that paper strength could increase more than $100{\sim}200%$ compared to untreated clay. It was found that ZDT of the handsheet decreased as the clay content increased when unmodified clay was used, but it increased when the starch-fatty acid composite modified filler was used. It was also found that the presence of fatty acide in the complex increased the water-repellant property of the handsheet, which can be used to aid in sizing during papermaking. Filler distribution and bonding characteristics between the composite and fiber were investigated using Scanning Electron Microscopy(SEM).

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Effect of Filler Types on Phenol-Formaldehyde Resin Adhesive for Plywood (충전제의 종류가 합판용 페놀수지 접착제에 미치는 효과)

  • Oh, Yong-Sung
    • Journal of the Korean Wood Science and Technology
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    • v.26 no.3
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    • pp.48-52
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    • 1998
  • Residues such as walnut, pinenut and peanut shells were used as a filler in adhesive for bonding radiata pine plywood. The nutshell residues were prepared by simply drying to 8% moisture content and grinding the dry material using a laboratory Wiley mill with a $75{\mu}m$ (200 mesh) screen. The nutshells residues were compared to a commercial filler commonly used in adhesives by the structural plywood and laminated veneer lumber industry in the United States. The adhesive mixes were made by following the recommended procedure of Georgia-Pacific Resins, Inc., using phenol-formaldehyde resin. For each filler type, three-ply plywoods, 6 mm nominal thickness and 30 by 30 cm in size, were fabricated at two press times (4 and 5 min) and around 30 minute assembly time. Evaluations of the nutshell residues were carried out by tension shear tests after cyclic boil tests on plywood. The results of the performance test included tension shear strength and wood failure. All plywoods made with the nutshell fillers were comparable to those made with the control filler. These results indicate that nutshell residues would be suitable as filler for plywood adhesives.

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