• Title/Summary/Keyword: Flange Welding Zone

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A Study on the Measurement of the Internal Crack in Flange Welding Zone by Digital Shearography (전자전단 간섭법을 이용한 플랜지 용접부 내부 결함 측정에 관한 연구)

  • Kim, Jeong-Pil;Kang, Young-June;Park, Sang-Kyu
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.1
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    • pp.97-104
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    • 2009
  • There is a many kinds with nondestructive testing such as RT and UT representatively. Referred before two testing methods there is a limit which is spatial such as nuclear pipe, small vessel, sealing up vessel. So a new technique needs to overcome the limit which is spatial. shearography will be able to overcome the limit which is spatial. This paper introducing shearography which was known as non-contact full-field testing method and It is an interferometric technique for measurement of surface deformation such as displacement or displacement gradient. Also, a research about internal defect of the flange welding zone was accomplished. About variation with method pressurized with the Gaseous Nitrogen. Phase map where is various were measured according to changing a sheared direction, size of crack and loaded pressure. Consequently, crack quantitatively to be detected qualitatively was measured by using shearography.

Defect Evaluation of Weld Zone in Rails Using Attractor and Distance Amplitude Characteristics Curve (레일 용접부의 결함 검출을 위한 어트랙터의 구성 및 해석에 관한 연구)

  • 윤인식;고준빈;박성두
    • Journal of Welding and Joining
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    • v.18 no.5
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    • pp.77-83
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    • 2000
  • This study proposes the analysis and evaluation method of time series ultrasonic signal using the attractor analysis. Features extracted from time series signal analyze quantitatively characteristics of weld defects. For this purpose, analysis objective in this study is fractal dimension and attractor quadrant feature. Trajectory changes in the attractor indicated a substantial difference in fractal characteristics resulting from distance shifts such as parts of head and flange even though the types of defects are identified. These difference in characteristics of weld defects enables the evaluation of unique characteristics of defects in the weld zone. In quantitative fractal feature extraction, feature values of 3.848 in the case of part of head(crack) and 4.102 in the case of part of web(side hole) and 3.711 in the case of part of flange(crack) were proposed on the basis of fractal dimensions. Proposed attractor analysis and DAC in this study can enhance the precision rate of ultrasonic evaluation for defect signals of rail weld zone such as side hole and crack.

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Defect evaluations of weld zone in rails using attractor analysis (어트랙터 해석을 이용한 레일 용접부의 결함 평가)

  • 민경주;나성훈;권성태;임성진;윤인식
    • Proceedings of the KSR Conference
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    • 1998.11a
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    • pp.87-95
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    • 1998
  • This study proposes the analysis and evaluation method of time series ultrasonic signal using the attractor analysis. Features extracted from time series signal analyze quantitatively characteristics of welding defects. For this purpose, analysis objective in this study is fractal dimension and attractor Quadrant feature. Trajectory changes in the attractor indicated that even the same type of defects carried substantial difference in fractal characteristics resulting from distance shifts such as parts of head and flange. Such differences in characteristics of weld defects enables the evaluation of unique features of defects in the weld zone. In quantitative fractal feature extraction, feature values of 3.848 in the case of part of head(crack) and 4.102 in the case of part of web(side hale) and 3.711 in the case of part of flange(crack) were proposed on the basis of fractal dimensions. Proposed attractor feature extraction in this study can enhance the precision rate of ultrasonic evalaution for defect signals of rail weld zone such as side hole and crack.

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Cyclic Seismic Testing of Full-Scale RBS (Reduced Beam Section) Steel Moment Connections (RBS 철골모멘트접합부의 내진거동평가를 위한 반복재하 실물대 실험)

  • 이철호;전상우;김진호
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 2002.03a
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    • pp.306-316
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    • 2002
  • This paper summarizes the results of full-scale cyclic seismic testing on four RBS (reduced beam section) steel moment connections. Key test variables were web bolting vs. welding and strong vs. medium PZ (panel zone) strength. The specimen with medium PZ strength was specially designed to mobilize energy dissipation from both the PZ and RBS region in a balanced way; the aim was to reduce the requirement of expensive doubler plates. Both strong and medium PZ specimens with web-welding were able to provide sufficient connection rotation capacity required of special moment frames, whereas specimens with web-bolting showed inferior performance due to the premature brittle fracture of the beam flange across the weld access hole. In contrast to the case of web-welded specimens, the web-bolted specimens could not transfer the actual plastic moment of the original (or unreduced) beam section to the column. If a quality welding for the beam-to-column joint is made as in this study, the fracture-prone area tends to move into the beam flange base metal within the weld access hole. Analytical study was also conducted to understand the observed base metal fracture from the engineering mechanics point of view.

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Strength Analysis of Joint Between Steel Plate and CFRP Laminated Splice Plates Patched by Adhesive (접착제를 사용한 CFRP와 강재 이음부의 강도 해석)

  • Park, Dae-Yong;Lee, Sang-Youl;Chang, Suk-Yoon
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.2 no.2
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    • pp.13-19
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    • 2011
  • This paper presents the stress distribution of the damaged butt joint of steel plate using CFRP laminates when the flange in tension zone of steel box girder is welded by butt welding. When CFRP sheets are patched on tension flange of steel-box girder, the stress distribution of a vertical and normal direction on damaged welding part is shown as parameters such as a variation of the thickness of adhesive, the overlap length with steel, and the modulus of elasticity of CFRP sheets. For the study, we wrote the computer program using the EAS(Enhanced assumed strain) finite element method for plane strain that has a very fast convergency and exact stress for distorted shape.

Cyclic Seismic Performance of Reduced Beam Section Steel Moment Connections: Effects of Panel Zone Strength and Beam Web Connection Type (패널존 강도 및 보 웨브 접합방식이 RBS 철골 모멘트접합부의 내진거동에 미치는 영향에 관한 연구)

  • Lee, Cheol-Ho;Jeon, Sang-Woo;Kim, Jin-Ho
    • Journal of the Earthquake Engineering Society of Korea
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    • v.7 no.3
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    • pp.69-77
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    • 2003
  • This paper presents test results on eight reduced beam section(RBS) steel moment connections. The testing program addressed bolted versus welded web connection and panel zone(PZ) strength as key variables, Specimens with medium PZ strength were designed to promote energy dissipation from both PZ and RBS regions such that the requirement for expensive doublet plates could be reduced. Both strong and medium PZ specimens with a welded web connection were able to provide satisfactory connection rotation capacity for special moment-resisting frames. On the other hand, specimens with a bolted web connection performed poorly due to premature brittle fracture of the beam flange of the weld access hole. If fracture within the beam flange groove weld was avoided using quality welding, the fracture tended to move into the beam flange base metal of the weld access hole. Plausible explanation of a higher incidence of base metal fracture in bolted web specimens was presented. The measured strain data confirmed that the classical beam theory dose not provide reliable shear transfer prediction in the connection. The practice of providing web bolts uniformly along the beam depth was brought into question. Criteria for a balanced PZ strength improves the plastic rotation capacity while reduces the amount of beam distortion ore also proposed.

The Structural Behavior of Strong Axis Connections by Type of Weak Axis Connection - In Case of Loading Gravity Load - (약축 접합부 형식에 따른 강축 접합부의 구조적 거동 - 연직하중이 작용하는 경우 -)

  • Kim, Sang Seup;Lee, Do Hyung;Ham, Jeong Tae
    • Journal of Korean Society of Steel Construction
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    • v.16 no.2 s.69
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    • pp.275-284
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    • 2004
  • The behavior of the connection for beam-to-column weak axis connection and its details should be identified. Thus, each element is considered a panel zone, and the horizontal stiffener's presence or absence and position in bracket-type welding connection are used as variables to compare the behavior of strong axis connection and weak axis connection. In this study, the strength of connection is calculated by substituting the simple beam-strengthened vertical stiffeners for connection in the presence of horizontal stiffeners. In the absence of horizontal stiffeners, the strength of connection can be calculated using local flange bending strength considering local web yielding strength, web crippling, and web buckling strength. The results of the theoretical analysis and experiments are compared.

A Study on the properties of flexural behavior according to reinforcing method of Composite Beams of different types of structure (이질 구조부 보강방법에 따른 혼합구조보의 휨거동 특성에 관한 연구)

  • Lim, Byung Ho;Park, Jung Min;Kim, Wha Jung
    • Journal of Korean Society of Steel Construction
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    • v.13 no.4
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    • pp.419-431
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    • 2001
  • This study was to investigate structural behavior of composite structure beams composed of end-RC. center-Steel according to respective reinforcing method for connection zone composed of different materials (SRC) while attaching main bars on steel-flange by welding. The main reinforcing methods are as follows ; non-reinforcing, vertical shear reinforcing (type-stirrup), inclined reinforcing(type-x), horizontal reinforcing(type-web, 0.3L), double horizontal reinforcing (type-web, 0.3L), vertical reinforcing (type-flange, 0.3L). Consequently, It showed little difference in structural properties like ductility and strength according to the attaching method of main bars. For Maximizing the structural properties of composite beam, the most effective methods were vertical reinforcing one and double horizontal reinforcing one.

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Cycllic Seismic Testing of Full-Scale RBS (Reduced Beam Section) Steel Moment Connections (RBS 철골모멘트접합부의 내진거동평가를 위한 반복재하 실물대(實物大) 시험)

  • Lee, Cheol Ho;Jeon, Sang Woo;Kim, Jin Ho
    • Journal of Korean Society of Steel Construction
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    • v.14 no.4
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    • pp.557-566
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    • 2002
  • This paper summarized the results of a full-scale cyclic seismic testing on four reduced beam section (RBS) steel moment connections. Specifically, these tests addressed a bolted web versus a welded web connection and strong versus medium panel zone (PZ) strength as key test variables. Specimens with medium PZ strength were designed to promote balanced energy dissipation from both PZ and RBS regions, in order to reduce the requirement for expensive doubler plates. Both strong and medium PZ specimens with welded web connection were able to provide sufficient connection rotation capacity required of special moment-resisting frames. On the other hand, specimens with bolted web connection performed poorly due to premature brittle fracture of the beam flange at the weld access hole. Unlike the case of web-welded specimens, specimens with cheaper bolted web connection could not transfer the actual plastic moment of the original (or unreduced) beam section to the column. No fracture occurred within the beam groove welds of any connection in this testing program. If fracture within the beam flange groove weld is avoided by using quality welding procedure as in this study, the fracture issue tends to move into the beam flange base metal at the weld access hole. Supporting analytical study was also conducted in order to understand the observed base metal fracture from the engineering mechanics perspective.