• Title/Summary/Keyword: Flow Uniformity

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Study on Numerical Analysis of Shape and Guidevane Design for Improving a 500 PS SCR Reactor's Flow Uniformity (500 PS SCR 반응기의 유동균일도 향상을 위한 형상 및 가이드베인 설계에 대한 수치해석적 연구)

  • Seong, Hongseok;Lee, Chungho;Suh, Jeongse
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.28 no.1
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    • pp.35-41
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    • 2016
  • With the assumption that the performance of a catalyst is guaranteed and that the performance of an SCR reactor is influenced by the uniformity of fluid flow into the catalyst, this study carried out a numerical analysis of flow uniformity, which is an important design factor in SCR reactors. CFD was used to grasp flow uniformity and flow characteristics inside the SCR reactor. As for the flow uniformity, analysis was carried out on the velocity and direction of the fluid flowing into the front of the first SCR reactor. Numerical analysis was carried out in terms of the area ratios of the mixing evaporator to the catalyst for 500 PS SCR, 1 : 1.9, 1 : 3.1, 1 : 4.5, and 1 : 7.0. The results showed that the larger the area ratio, the smaller the flow uniformity. On the basis of these results, the flow uniformity of the modified SCR reactor is 77%. A guidevane was installed to improve flow uniformity, and attempts were made to grasp the flow uniformity based on the shape of the guide vane. The shape of the guide vane was cylindrical, and numerical analysis was carried out for cases with two cylinders and three cylinders. As a result of the numerical analysis, it was found that while there was no great difference between 82.7% with two cylinders and 81.7% with three cylinders, the effects of the installation of the guide vane on the improvement of flow uniformity were indisputable.

Flow Uniformity Analysis of DOC-DPF System using CFD (CFD를 활용한 DOC-DPF 조합의 유동 균질도 분석)

  • Kim, Taehoon;Park, Sungwook
    • Journal of ILASS-Korea
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    • v.24 no.3
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    • pp.122-129
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    • 2019
  • Flow uniformity in aftertreatment system is an important factor in determining uniform catalytic reaction and filtration. In this study, variety types of DOC-DPF system design were analyzed to increase flow uniformity. For this analysis, ANSYS Fluent was used with porous media setup for DOC and DPF. Turbulent flow was modeled by standard $k-{\varepsilon}$ model excepting porous media. Uniformity index was utilized to evaluate the flow uniformity quantitatively. Reference design showed low velocity region because two large vortex were generated before baffle. When radius of DOC-DPF system was increased, exhaust pressure acting on the inlet decreases and velocity distribution was shifted to one side. When inlet pipe was set to axial center of DOC-DPF system velocity distribution was symmetric. However, flow was not dissipated until the front end of DOC and showed higher uniformity index. When the volume of DOC was reduced while fixed volume of entire DOC-DPF system and baffle plate is located downstream of the DOC-DPF system, there was improvement in uniformity index.

Estimation of Flow Uniformity in Water Tunnel by Using CFD Analysis (전산유동 해석을 이용한 수동의 유동 균질성 평가)

  • Lim, Y.T.;Chang, J.W.;Kim, M.S.
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.12 no.3
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    • pp.13-24
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    • 2004
  • It is easier to view flow visualization by using a water tunnel rather than a smoke wind tunnel because of low speed at same Reynolds number. Using a water tunnel also produces more definite flow visualization by the use of various color dyes. The flow uniformity in test section is very significant for accuracy of the test because most flow experiments elicit results through the installation of a model in uniform flow. The purpose of small-size desktop-type water tunnel is not to produce quantitative measurements, but rather to give a visualization of the fluid flow phenomenon. However, uniformity in the test section affects the accuracy of the results. Accordingly, this research estimates uniformity in a water tunnel test section by using the commercially available CFD code FLUENT. Results of the CFD analysis show that the flow uniformity of the test section is good.

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Effects of Natural Convection Cells on Temperature Uniformity in Hot Plate Chamber for Wafer Baking Process (반도체용 핫플레이트 챔버 내 자연대류가 핫플레이트 표면 온도 균일도에 미치는 영향)

  • Park, Jun-Su;Kwon, Hyun-Goo;Cho, Hyung-Hee
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2512-2517
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    • 2007
  • Effect of natural convention for hot plate surface temperature uniformity was studied by experiments that were adjusted height of chamber and temperature difference. The hot plate chamber is composed of the hot plate and the upper heater and adiabatic vertical wall. The hot plate diameter is 220mm and maintains temperature at $150^{\circ}C$. Flow pattern compares with surface temperature and confirms that natural convection affects on temperature uniformity of hot plate surface. In case, temperature non-uniformity of hot plate surface is due to heater pattern, lots of weak and small flow cells more improve temperature uniformity than stronger flow cells or non-developing flow cell. Improve temperature uniformity $1.2^{\circ}C$ when developing weak and small flow cells.

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Numerical Analysis on Flow Uniformity According to Area Ratio and Diffuser Angle in an SCR Reactor of a 500 PS-Class Ship (500 PS급 선박 SCR 반응기에서 디퓨저 각도와 면적비에 따른 유동균일도 수치해석)

  • Seong, Hongseok;Park, Inseong;Jang, Hyun;Park, Changdae;Kim, Hyunkyu;Jung, Kyoungyul;Suh, Jeongse
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.4
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    • pp.394-399
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    • 2015
  • Because flow uniformity affects the life cycle and performance of the catalyst, it is an important design factor for selective catalytic reduction (SCR) systems. We examined how the diffuser angle and the area ratio of the inlet of the SCR reactor to the front of the catalyst affect flow uniformity. For the numerical analysis, we used STAR-CCM+, a common CFD software program. Analysis results showed that the larger the area ratio was, the less the flow uniformity was, and that the longer the diffuser length was, the greater the flow uniformity was. When the area ratio was greater than 1:5, the flow uniformity appeared very similar at the front of the catalyst. As a result, the spread time of the exhaust gas increased and the flow velocity decreased.

Numerical optimization of flow uniformity inside an under body- oval substrate to improve emissions of IC engines

  • Om Ariara Guhan, C.P.;Arthanareeswaran, G.;Varadarajan, K.N.;Krishnan, S.
    • Journal of Computational Design and Engineering
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    • v.3 no.3
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    • pp.198-214
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    • 2016
  • Oval substrates are widely used in automobiles to reduce the exhaust emissions in Diesel oxidation Catalyst of CI engine. Because of constraints in space and packaging Oval substrate is preferred rather than round substrate. Obtaining the flow uniformity is very challenging in oval substrate comparing with round substrate. In this present work attempts are made to optimize the inlet cone design to achieve the optimal flow uniformity with the help of CATIA V5 which is 3D design tool and CFX which is 3D CFD tool. Initially length of inlet cone and mass flow rate of exhaust stream are analysed to understand the effects of flow uniformity and pressure drop. Then short straight cones and angled cones are designed. Angled cones have been designed by two methodologies. First methodology is rotating flow inlet plane along the substrate in shorter or longer axis. Second method is shifting the flow inlet plane along the longer axis. Large improvement in flow uniformity is observed when the flow inlet plane is shifted along the direction of longer axis by 10, 20 and 30 mm away from geometrical centre. When the inlet plane is rotated again based on 30 mm shifted geometry, significant improvement at rotation angle of $20^{\circ}$ is observed. The flow uniformity is optimum when second shift is performed based on second rotation. This present work shows that for an oval substrate flow, uniformity index can be optimized when inlet cone is angled by rotation of flow inlet plane along axis of substrate.

Three-Dimensional Flow Analysis of Catalytic Converter for Reducing Emission (배출물 저감을 위한 촉매변환기 내의 3차원 유동해석)

  • 정수진;김우승
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.5
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    • pp.55-65
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    • 1998
  • A numerical and experimental study of three-dimensional steady incompressible non-reacting flow inside various dual-monolith catalytic converters has been conducted for achievement of performance improvement, reduction of light-off time and longer service life by improving the flow uniformity within the monolith. In this study, the effects of curvature of inlet exhaust pipe and monolith brick length on the flow uniformity and pressure drop within monolith were numerically investigated. The computations are confirmed by measurements of steady flow. The agreement between computations and experiment was relatively good. The result of this study shows that curvature of inlet exhaust pipe and monolith brick length gave a great effect on the flow uniformity and the shorter the brick length, the lower flow uniformity and the less pressure drop.

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Effect of Flow Uniformity Device on the Catalytic Combustor for 5 kW High Temperature Fuel Cell System (5 kW급 고온형 연료전지 촉매 연소기 유동 균일화 장치가 연소 특성에 미치는 영향)

  • Lee, Sang-Min;Woo, Hyun-Tak;Ahn, Kook-Young
    • Transactions of the Korean hydrogen and new energy society
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    • v.22 no.6
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    • pp.878-883
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    • 2011
  • Effect of flow uniformity on the reaction characteristics of a catalytic combustor for high temperature fuel cell system has been experimentally investigated in the present study. One of the most important factor in designing catalytic combustion is to avoid hot spot in catalysts. In this regard, it is very important to secure flow uniformity of combustor inlet. A couple of perforated plates were applied at the front of catalyst region as flow uniformity device with minimal pressure drop. Results show that the velocity and temperature profile became more uniform when applying the flow uniformity device. CO and $CH_4$ emissions at the combustor exit were decreased and the average exit temperature was slightly increased with the flow uniformity device.

A Numerical Study on the Flow Uniformity according to Chamber Shapes Used for Test of the Semi-Conductor Chip (반도체 칩 테스트용 챔버 형상에 따른 유동 균일성에 대한 수치적 연구)

  • LEE, DAEGYU;MA, SANG-BUM;KIM, SUNG;KIM, JEONG-YEOL;KANG, CHAEDONG;KIM, JIN-HYUK
    • Transactions of the Korean hydrogen and new energy society
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    • v.31 no.5
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    • pp.480-488
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    • 2020
  • This study was conducted to improve the flow uniformity inside the chip tester through changing the flow path formation according to the inlet and outlet position of chamber. The internal flow and velocity distributions of the modified chamber models (Cases 1-3) were compared with the reference chamber model through three-dimensional Reynolds-averaged Navier-Stokes equations with k-ε turbulence model. The modified chamber models showed the superior flow uniformity characteristics compared to the reference chamber model. To investigate the flow uniformity in the chip tester, the standard deviation of the velocity was defined and compared. Through the internal flow analysis and assesment of the standard deviation, Case 2 among the test cases including the reference model showed the best flow uniformity generally.

COMPUTATIONAL ANALYSIS FOR IMPROVING UNIFORMITY OF $SNO_2$ THIN FILM DEPOSITION IN AN APCVD SYSTEM ($SnO_2$ 박막증착을 위한 APCVD Reactor 내 유량 균일도 향상에 대한 수치 해석적 연구)

  • Park, J.W.;Yoon, I.R.;Chung, H.S.;Shin, S.W.;Park, S.H.;Kim, H.J.
    • 한국전산유체공학회:학술대회논문집
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    • 2010.05a
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    • pp.567-570
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    • 2010
  • With continuously increasing flat panel display size, uniformity of thin film deposition has been drawing more attentions and associated fabrication methodologies are being actively investigated. Since the convective flow field of mixture gas plays a significant role for deposition characteristics of thin film in an APCVD system, it is greatly important to maintain uniform distribution and consistent concentration of mixture gas species. In this paper, computational study has been performed for the improvement of flow uniformity of mixture gas in an APCVD reactor during thin film deposition process. A diffuser slit has bee designed to spread the locally concentrated gas flow exiting from the flow distributor. A uniform flow distributor has been developed which has less dependency on operating conditions for global flow uniformity

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