• Title/Summary/Keyword: Full scale load test

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KC-100 Full-scale Airframe Static Test (KC-100 전기체 정적 구조시험)

  • Shim, Jae-Yeul;Jung, Keunwan;Lee, Hanyong;Lee, Sang Keun;Hwang, Gui-Chul;Ahn, Seokmin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.42 no.1
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    • pp.67-75
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    • 2014
  • A full-scale static test for a composite structure small aircraft (KC-100) was conducted in the KARI. The test includes 15 full-scale test and 7 local test conditions. Test requirements with test schedule, test article with dummy structures, test load generation, test system, and equipment are introduced for the test. Test load data of the 1st test condition(U1) was analyzed to evaluate an accuracy of load control for the test. The analysis results show that load data obtained during test were within tolerance of Static Null Pacing Error(SNPE) and the error value of load control was 8.6N. The error of load controls for the full-scale static test using dozens of actuators was calculated by a method suggested by authors. Test data for all other test conditions is also shown in this paper. Finally, reactions measured from restraint system of the U1 test condition show that the reaction changes as load increment. The factors which may change the change of reactions for a full-scale static test are introduced in this study.

A Study on Calculation of Test Load for Full-Scale Airframe Structural Test of Composite Aircraft (복합재 항공기 전기체 구조시험 시험하중 산출 방법 연구)

  • Choi, Ik-Hyeon;Ahn, Seok-Min
    • Aerospace Engineering and Technology
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    • v.10 no.2
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    • pp.146-153
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    • 2011
  • Some methods of calculation of test load value from design load data were investigated which will be applied at strap installed full-scale airframe of composite aircraft. These methods were applied to left wing of KC-100 composite aircraft and the calculated test load values were compared with each others. Generally since test load values are differently calculated according to each aircraft type and position of straps, all calculation methods mentioned at this study need to be applied and compared to each aircraft. Finally the most appropriate method needs to be selected.

Pressurization Test for Full-scale Static Test of T-50 Aircraft (고등훈련기 전기체 정적시험을 위한 여압시험)

  • Shim, Jae-Yeul;Kim, Tae-Uk;Song, Jae-Chang;Hwang, Gui-Chul;Hwang, In-Hee
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1384-1387
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    • 2003
  • Pressurization test is usually required in aircraft full-scale static test. There are several test conditions including pressurization of cockpit, fuselage fuel tank, air inlet duct for T-50 full-scale static test. In this paper, the test conditions, equipment, piping analysis for the pressurization test are introduced. Tank simulation test is performed to verify the validity of piping analysis and to find good tuning parameters for the pressurization channel in the servo controller. Several test setup for pressurization of T-50 test is introduced. Test article volume is filled by form, $60%{\sim}80%$ volume is reduced for the T-50 full-scale static test. Pressurization system is connected to servo controller which also controls hydraulic actuator. Load and pressure control is synchronized by using the same servo controller during T-50 test. Typical control result for pressurization test condition is shown. Pressurization tests of T-50 full-scale static test was completed successfully.

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Development of Full-Scale Static Test System for Aircraft Sensor Pod (항공용 센서 포드의 정적 구조시험장비 개발)

  • Jae Myung Cho;Hoon Hyuk Park;Won Woong Lee;Jong In Bae;Han Sol Lee;Eui Hwan Oh
    • Journal of Aerospace System Engineering
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    • v.17 no.1
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    • pp.97-105
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    • 2023
  • For aviation sensor pod, structural integrity should be verified through static structural tests for flight loads induced in various maneuvering conditions of the aircraft. For this, it is necessary to develop a test system for full-scale static load test of sensor pod. Based on test requirements, this paper introduced a test system configuration of the static test and the development of test structure frame, restraints equipment, loading equipment, control, and measurement equipment. In addition, methods and procedures for verifying the developed test system were explained. In conclusion, the static load test and data acquisition were successfully performed. Reliability of the test equipment was also verified in the process.

Comparison between wind load by wind tunnel test and in-site measurement of long-span spatial structure

  • Liu, Hui;Qu, Wei-Lian;Li, Qiu-Sheng
    • Wind and Structures
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    • v.14 no.4
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    • pp.301-319
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    • 2011
  • The full-scale measurements are compared with the wind tunnel test results for the long-span roof latticed spatial structure of Shenzhen Citizen Center. A direct comparison of model testing results to full-scale measurements is always desirable, not only in validating the experimental data and methods but also in providing better understanding of the physics such as Reynolds numbers and scale effects. Since the quantity and location of full-scale measurements points are different from those of the wind tunnel tests taps, the weighted proper orthogonal decomposition technique is applied to the wind pressure data obtained from the wind tunnel tests to generate a time history of wind load vector, then loads acted on all the internal nodes are obtained by interpolation technique. The nodal mean wind pressure coefficients, root-mean-square of wind pressure coefficients and wind pressure power spectrum are also calculated. The time and frequency domain characteristics of full-scale measurements wind load are analyzed based on filtered data-acquisitions. In the analysis, special attention is paid to the distributions of the mean wind pressure coefficients of center part of Shenzhen Citizen Center long-span roof spatial latticed structure. Furthermore, a brief discussion about difference between the wind pressure power spectrum from the wind tunnel experiments and that from the full-scale in-site measurements is compared. The result is important fundament of wind-induced dynamic response of long-span spatial latticed structures.

A Study on the Test Load Simulation Technique for T-50 Full Scale Durability Test (T-50 전기체 내구성시험 시험하중 설계기술 연구)

  • Jung, Jae-Kwon;Lee, Kee-Bhum;Yang, Myung-Seog;Shul, Chang-Won
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.32 no.3
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    • pp.82-87
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    • 2004
  • The general requirements to achieve the structural integrity of the airframe are described in the military specification, MIL-HDBK-1530. One of these requirements is the durability and damage tolerance of the airframe, which should be shown through the analysis and test based on the related specifications. This paper describes the full scale durability test load simulation to evaluate the structural safety and durability of the advanced trainer, T-50. The test load simulation was performed according to the procedure in the military specification and the KAF contract requirements. The durability test design technique which involve the floating test set-up, the optimal test load simulation method, and the 6-DOF test article balance method to secure the real flight conditions as many as possible. It was confirmed that this method will be available in a similar full-scale airframe structural test in future.

Development of Full-scale Airframe Durability Test Technique (항공기 전기체 내구성시험 기법 개발)

  • Shul, Chang-Won;Yang, Myung-Seog;Lee, Kee-Bhum;Jung, Jae-Kwon;Kang, Hui-Won;Lee, Kyung-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.32 no.6
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    • pp.117-125
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    • 2004
  • This paper describes the test technique for the full-scale airframe durability test according to the military handbook(MIL-HDBK-1530) and ASIP(Aircraft Structure Integrity Program) to evaluate structural integrity and to obtain basic data for IPA(Initial Production Approval) of the Korean advanced trainer(T-50). This paper covers the full-scale airframe floating setup technique, the optimized test load simulation method, test rig design technique, test setup design and installation techniques, test safety device design and operation technique, and durability test results. As 1st life durability test was successfully performed, it was confirmed that this method is available in a full-scale airframe structural test.

Setup Procedure of Dump Valve for Full-Scale Airframe Test (전기체 구조시험의 덤프밸브 조절절차 개발;)

  • Kim, Sung-Chan;Kim, Sung-Jun;Hwang, In-Hee
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1252-1257
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    • 2003
  • This paper present a procedure of meter-out flow control method for dump valve in full-scale airframe test. Emergency stop, which results in dump state, can be happened during full-scale airframe test by several causes. Because servo valve can't control hydraulics actuator in the dump state, pressure in cylinder chamber may rise abruptly and overload can be acted to the test article. In this paper, the procedure and technology of orifice setting are investigated to protect the test article from unexpected loads by dump. The test results show that the presented methods decrease peak loads and improve unloading characteristics of hydraulic actuators in the dump state.

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Shaking Table Test of a Full Scale 3 Story Steel Frame with Friction Dampers (마찰형 감쇠장치가 설치된 실물크기 3층 철골프레임의 진동대 실험)

  • Bae, Chun-Hee;Kim, Yeon-Whan;Lee, Sang-Hyun;Park, Young-Pil
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.9
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    • pp.862-873
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    • 2007
  • Energy dissipation devices can be considered as an alternative for the seismic performance enhancement of existing structures based on the strengthened seismic design code. In this study, seismic response mitigation effects of friction dampers are investigated through the shaking table test of a full scale 3 story building structure. Frist, the bilinear force-displacement relationship of a structure-brace-friction damper system and the effect of brace-friction damper on the increase of frequency and damping ratio are identified. Second, frequency, displacement, and torque dependent characteristics of the friction damper are investigated by using harmonic load excitation tests. Finally, the shaking table tests are performed for a full scale 3 story steel frame. System identification results using random signal excitation indicated that brace-friction damper increased structural damping ratio and frequency, and El Centro earthquake test showed that brace-friction damper reduced the peak displacement and acceleration significantly. In particular, it was observed that the damping effect due to friction damper becomed obvious when the structure was excited by more intensive load causing frequent slippage of the friction dampers.

Full Scale Model Test on Channel Type PC Bridge (찬넬형 PC교의 실물실험 연구)

  • 구민세;황윤국;조현준;유영찬;김정호
    • Proceedings of the Korea Concrete Institute Conference
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    • 1990.10a
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    • pp.89-94
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    • 1990
  • This study was performed to verify the behavior of channel type PC bridge through the full scale model test. It is well known that the behavior of connection is especially important in case of precast multi-beam bridges. In this study, the lateral load distribution capacity was found satisfactory and influenced little either by the type or strength of connections. Analysis results agreed well with test results. Parameter studies were performed based on the test and analysis results.

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