• Proceedings of the KSME Conference
• /
• 2003.04a
• /
• pp.1736-1741
• /
• 2003

The characteristics plasma flow of an atmospheric plasma torch used for thermal plasma processing is studied. In general, it is produced by the arc-gas interactions between a cathode tip and an anode nozzle. The performance of non-transferred plasma torch is significantly dependent on jet flow characteristics out of the nozzle. In this work, the distribution of gas flow that goes out to the atmosphere through a plenum chamber and nozzle is analyzed to evaluate the performance of atmospheric plasma torch. Numerical analysis is carried out with various angles of an inlet flow which can create different swirl flow fields. Moreover, the size of plasma plume is experimentally depicted.

• The Transactions of the Korean Institute of Electrical Engineers
• /
• v.45 no.3
• /
• pp.415-425
• /
• 1996

This study presents an analytical method of solving the behaviors of arc plasma in a nozzle constricting transferred-type torch and purposes to obtain the basic data for the design of a plasma torch, which can be obtained from the temperature, pressure, velocities and voltage distributions. We have to solve some conservation equations simultaneously and need to know the exact thermal gas properties in order to obtain the correct behaviors of arc plasma. It is also necessary to give the relevant physical or geometric boundary conditions. For the simplicity of analysis, we assumed that (a) the plasma flow is laminar, (b)the local thermodynamic equilibrium, i.e. LTE, prevails over the entire arc column region. The electrode sheath effects were neglected and the nozzle area was excluded from the analysis by assuming that the current flow into the nozzle is zero. We solved the momentum transfer equation including the self-magnetic pinch effect, and obtained the temperature distribution from the energy conservation equation. From this temperature, we could get arc voltage distribution. (author). refs., figs., tabs.

• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.10 no.11
• /
• pp.3074-3079
• /
• 2009

Efficient energy use becomes necessary since energy consumption has dramatically been increasing due to continuous economic development and population growth. In particular, high efficient vacuum glazing needs to be introduced to buildings where enormous energy loss occurs through windows and has been rarely used yet due to its high price and performance. Therefore, in this study, torch for glass welding was developed with CFD(Computational Fluid Dynamics) and experiments. Torch shape, nozzle diameter, nozzle arrangement etc. were mainly optimized and hydrogen-oxygen mixed gas fuels the torch. Finally, glass welding with the developed torch has been successful, showing that it can be used to develop economic vacuum glazing.

• Proceedings of the KSME Conference
• /
• 2007.05b
• /
• pp.3062-3067
• /
• 2007

HVOF thermal spray guns are now being widely used to produce protective coatings, on the surfaces of engineering components. HVOF technology employs a combustion process to heat the gas flow and melt the coating materials which are particles of metals, alloys or cermets. Particle flow which is accelerated to high velocities and combustion gas stream are deposited on a substrate. In order to obtain good quality coatings, the analysis of torch design must be performed. The reason is that the design parameters of torch influence gas dynamic behaviors. In this study, numerical analysis is performed to predict the gas dynamic behaviors in a HVOF thermal spray gun with various torch shapes. The CFD model is used to deduce the effect of changes in nozzle geometry on gas dynamics. Using a commercial code, FLUENT which uses Finite Volume Method and SIMPLE algorithm, governing equations have been solved for the pressure, velocity and temperature distributions in the HVOF thermal spray torch.

• Journal of the Korean Institute of Gas
• /
• v.8 no.1 s.22
• /
• pp.25-29
• /
• 2004

First, this study carried out the numerical simulation of NG cutting nozzle developed for applying of NG inferior to ethylen, acethylen, LPG used in the existing cutting process in the characteristic of fuel. Second, to judge application and cutting performance of NG cutting nozzle, the experiments for applying in the field are carried out on the base of the results of numerical simulation.

• Journal of the Korean institute of surface engineering
• /
• v.36 no.1
• /
• pp.69-73
• /
• 2003

The atmospheric pressure plasma is regarded as an effective method for surface treatments because it can reduce the period of process and doesn't need expensive vacuum apparatus. The performance of non-transferred plasma torches is significantly depended on jet flow characteristics out of the nozzle. In order to produce the high performance of a torch, the maximum discharge velocity near an annular gap in the torch should be maintained. Also, the compulsory swirl is being produced to gain the shape that can concentrate the plasma at the center of gas flow. In this work, the distribution of gas flow that goes out to atmosphere through a plenum chamber and nozzle is analyzed to evaluate the performance of atmospheric pressure plasma torch which can present the optimum design of the torch. Numerical analysis is carried out with various angles of an inlet flow velocity. Especially, three-dimensional model of the torch is investigated to estimate swirl effect. We also investigate the stabilization of plasma distribution. For analyzing the swirl in the plenum chamber and the flow distribution, FVM (finite volume method) and SIMPLE algorithm are used for solving the governing equations. The standard k-model is used for simulating the turbulence.

• Journal of the Semiconductor & Display Technology
• /
• v.8 no.4
• /
• pp.89-94
• /
• 2009

The influence on a stability of thermal plasma has been investigated in an electrode structure of non-transferred plasma torch. The variations of dynamic characteristic of the arc voltage was analyzed and compared in terms of voltage character and nozzle types for both the step-shaped nozzles and magnetic-approved cylindrical nozzle. From the experimental results, an electrode gap, flow rate of arc gas, and currents are considered as major operational parameters. As conclusion, it was assured that a torch with step-shaped nozzles of magnetic-approved type produce the stable plasma jet.

• Proceedings of the KIEE Conference
• /
• 1994.07b
• /
• pp.1606-1608
• /
• 1994

A performance of the torch greatly depends on the plasma gas and the cooling gas. The plasma gas constricted by the nozzle concentrates electric power and momentum, so it can eject molten metal from a cut. As an electric arc constricted in a nozzle is more constricted through thermal pinch by the cooling gas, it is possible to transfer larger thermal concentration to the workpiece. The optimized parameter value in this study was given below. Plasma gas pressure is $4[kgf/cm^2]$ and gas mass flow is $30[{\ell}/min]$. Cooling gas pressure is $6[kgf/cm^2]$ and gas mass flow is $120[{\ell}/min]$.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2009.06a
• /
• pp.169-170
• /
• 2009

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2010.11a
• /
• pp.791-792
• /
• 2010