• Title/Summary/Keyword: Green density

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Studies on Density Measurement of Green Fe/Ni P/M Sheet Using ${\gamma}-ray$ (감마선을 이용한 소결 전 Fe/Ni 분말야금 판재의 밀도측정에 관한 연구)

  • Cho, K.S.;Lee, J.O.;Lee, S.Y.;Lee, J.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.12 no.3
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    • pp.7-11
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    • 1992
  • Accurate measurement of green density of compacted part in the powder metallurgy industry is rather fundamental but extremely important process that decide the quality of the sintered part. In case of green sheet P/M product, the green density as well as the distribution of the density must be examined for the same reasons. Currently in most cases, density measuring process is being performed applying conventional Archimedes principles. However this method is not only time-consuming but also often inaccurate because of the inherent nature of the process, such as part sectioning, closing of surface porosity with wax and weighing in air and in water. Therefore, it is necessary to develop a faster and more accurate method to measure the density of green sheet P/M product. In this work, a nondestructive density measurement device using gamma-ray absorption principles was constructed and the optimum condition for measuring green density of P/M sheet and its distribution was sought. The results showed that this method was very effective in terms of measuring time and accuracy.

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FE Analysis of Alumina Green Body Density for Pressure Compaction Process (압축성형공정에 대한 알루미나 성형체 밀도분포의 FE 분석)

  • Im, Jong-In;Yook, Young-Jin
    • Journal of the Korean Ceramic Society
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    • v.43 no.12 s.295
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    • pp.859-864
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    • 2006
  • For the pressure compaction process of the ceramic powder, the green density is very different with both the ceramic body shape and the processing conditions. The density difference cause non-uniform shrinkages and deformations, and make cracks in the sintered ceramics. In this paper, Material properties of the alumina powder mixed with binder and the friction coefficient between the powder and the tool set were determined through the simple compaction experiments: Also the powder flow characteristics were simulated and the green density was analyzed during the powder compaction process with Finite Element Method (FEM). The results show that the density distributions of the green body were improved at the optimized processing condition and both the possibility of the farming crack generation and rho deformation of the sintered Alumina body were reduced.

Effect of Calcination Temperature on Densification of Magnesia (하소온도가 Magnesia의 치밀화에 미치는 영향)

  • Chon, Uong;Jeong, Dae-Sik;Kim, Hyo-Joon
    • Journal of the Korean Ceramic Society
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    • v.34 no.6
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    • pp.659-667
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    • 1997
  • The effect of calcination temperature of Mg(OH)2 on the green density and densification of MgO was investigated. It was observed that the impure magnesium hydroxide powder showed a higher crystallization rate while it had a lower tendency of agglomeration between periclae crystallites, as compared to that of the pure magnesium hydroxide powder. In the case of calcination of the powders under 85$0^{\circ}C$, the impure powder showed the higher green and sintered density. In spite of higher green density upon the calcination over 100$0^{\circ}C$, the impure powder showed the lower sintered density, caused by exaggerated growth of the periclase crystallites. The highest sintered densities in the both powders were obtained at the calcination temperature of 100$0^{\circ}C$. And the green density was inversely proportional to the sintered density at the calcination over 100$0^{\circ}C$.

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The Effect of Packing Density on the Warpage Behavior of Ni-Zn-Cu Ferrite Sheets (Ni-Zn-Cu계 페라이트 시트에서 충진 밀도에 따른 시트 휨 현상)

  • Kim, Shi Yeon;Yeo, Dong-Hun;Shin, Hyo-Soon;Song, Woo Chang;Yoon, Ho Gyu
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.28 no.12
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    • pp.781-786
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    • 2015
  • It is necessary for ferrite sheets to be fabricated with high packing density for excellent electrical properties and high strength. In this study, the relationship between the warpage and the packing density of ferrite green sheet, was investigated with amount variation of organic additives. With 0.4 wt% of dispersant, the packing density was about 48% and warpage appeared 0.5~1.3 mm high. With 1.4 wt% of dispersant, the packing density increased up to 57% and warpage appeared 0.8~2.1 mm high. With high packing density, warpage appeared along the edges of specimen, while with low packing density, deformation appeared over whole specimen inhomogeneously. It is thought that inhomogeneous deformation after sintering came from the inhomogeneity in green sheet prepared with badly dispersed slurry. With good homogeneity in green sheet from well-dispersed slurry, isotropic shrinkage is thought to have occurred along the distance from center to edges of specimen during sintering.

Improvement Planting Method and Characteristics of Planting Design with Ornamental Trees in Apartment Complex, Seoul (서울시 아파트단지내 조경수목 배식특성 및 개선 연구)

  • 이경재;한봉호;이수동
    • Korean Journal of Environment and Ecology
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    • v.18 no.2
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    • pp.236-248
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    • 2004
  • This study was carried out to propose improvement planting method by the research and analysis of planting concept, planting density, planting style and pattern in apartment complex, Seoul. Survey sites were selected by reflecting the change of green area ratio : Hawgok Jugong apartment complex, Gangseo-gu(1974), Samik-green apartment complex, Gangdong-gu(1980), Dongsindaea apartment complex, Gangseo-gu(1992). Green area in apartment complex was classified with front green area, side green area, and back-side green area. Planting concept that composed of landscape planting concept but anyother concept was not, was similar to all sites not differ from creation time. And planted species was not differ from planting style. Planting density was of both conopyㆍunder story layer was 0.0∼0.2 tree/$m^2$, and that of shrub layer was 0.0∼0.5 tree/$m^2$ Shrub layer planting density was insufficient and the density was not changed according to the creation time. Canopyㆍunderstory and shrub was planted to another green space, not concern with multi-layer structure. Planting pattern was utilized to single planting, linear planting, and random triangle planting, but it was not to the change that in each green space planting concept. Green area in apartment complex should be variety according to planting density, planting structure and planting pattern. And we should get the function of covering and beauty in case of front green space, that of ecological environment and increasing green volume in case of back-side green area, that of increasing green volume in case of side green area, apartment complex.

Effects of particle size on processing variables and green microstructure in gelcast alumina green bodies (겔-케스팅한 알루미나 성형체에서 출발입도가 공정변수 및 성형 미세구조에 미치는 영향)

  • Ha, Chang-Gi;Kim, Jae-Won;Jo, Chang-Yong;Baek, Un-Gyu;Jeong, Yeon-Gil
    • Korean Journal of Materials Research
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    • v.11 no.10
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    • pp.869-878
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    • 2001
  • Alumina $(Al_2O_3)$ green bodies were fabricated by gel-casting using three kinds of alumina with different particle size (mean particle size: 4.6 $\mu\textrm{m}$, 0.32 $\mu\textrm{m}$, 10nm). The effects of particle size on gel-casting process and green microstructure were investigated. The optimum dispersion conditions using ammonium salt (D-3019) as dispersant were 0.2 wt% (4.63 $\mu\textrm{m}$), 0.5 wt% (0.32 $\mu\textrm{m}$), and 5.0 wt% (10 nm), in high solid loading. The optimum solid loading of each starting material for gel-casting was obtained as 59 vol% (4.63 $\mu\textrm{m}$), 57 vol% (0.32 $\mu\textrm{m}$), 15 vol% (10 nm), depending on particle size, indicating that nano-size particle (10 nm) represent lower solid loading as high specific surface area than those of other two starting materials. The drying at ambient conditions (humidity; $\thickapprox$90%) was performed more than 48hrs to enable ejection of the part from the mold and then at $120^{\circ}C$ for 2hrs in an air oven, showing no crack and flaw in the dried green bodies. The pore size and distribution of the gelcast green bodies showed the significant decrease with decreasing particle size. Green microstructure was dependent on the pore size and distribution due to the particle size, and on the deairing step. The green density maximum obtained was 58.9% (4.63 $\mu\textrm{m}$), 60% (0.32 $\mu\textrm{m}$), 47% (10 nm) theoretical density (TD), and the deairing step applied before gel-casting did not affect green density.

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The Hypocholesterolemic Effect of Green Tea EGCG Was Not Mediated Via the Stimulation of the Low-Density Lipoprotein Receptor Gene Expression in Cholesterol-Fed Rats

  • Moon Hee-Jung;Kim Yangha
    • Nutritional Sciences
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    • v.8 no.3
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    • pp.175-180
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    • 2005
  • Green tea, which has high polyphenols amount, is thought to have hypocholesterolemic effects. The present study was performed to further examine the hypocholesterolemic action of green tea, especially (-) epigallocatechin gallate (EGCG) for its effect on diet-induced hypercholesterolemia in rats. Male Sprague-Dawley rats (n=15) were fed a green tea-free diet (control), $1.0\%$ green tea catechin (catechin) or $0.5\%$ green tea catechin EGCG for seven weeks. Hypercholesterolemia was induced by adding $1\%$ cholesterol and $0.5\%$ cholic acid to all diets. There was no difference in food intake and body weight gain among the groups. The green tea EGCG treatment led to a significant improvement in plasma levels of total cholesterol, low density lipoprotein (LDL)-cholesterol and high density lipoprotein (HDL)/LDL ratio (p<0.05). There was no significant effect on the plasma HDL-cholesterol level. The catechin treatment led to a 4.19-fold increase in the LDL-receptor mRNA level compared to the control, but the EGCG treatment did not affect the hepatic LDL-receptor mRNA level. Our results suggest that when blood cholesterol level is down-regulated by green tea EGCG, the LDL receptor gene-independent pathway may dominate the hypocholesterolemic action of EGCG.

Green Machining of the Warm Compacted Sinter Hardenable Material

  • Cheng, Chao-Hsu;Chiu, Ken;Guo, Ray
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.295-296
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    • 2006
  • High hardness of P/M parts can be obtained in the cooling section of the sintering furnace by using sinter hardenable materials, thus the post-sintering heat treatment can be eliminated. However, the sinter hardened materials would have difficulties in secondary machining if it is required, which will limit the applications of sinter hardenable materials in the machined parts. Recent development in warm compaction technology can enable us not only to achieve the high green density up to $7.4\;g/cm^3$, but also the high green strength which is needed for green machining. Therefore by using warm compaction technology, the green machining can be applied to sinter hardenable materials for the high density, strength and hardness P/M parts. In the present study, a pre-alloyed steel powder, ATOMET4601, was used by mixing with 2.0% copper, 1.0% nickel, 0.9% graphite and a proprietary lubricant using a binder treatment process - FLOMET. The specimens were compacted and green machined with different machining parameters. The machined surface finish and part integrity were evaluated in selecting the optimal conditions for green machining. The possibility of applying the green machining to the high-density structural parts was explored.

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Development of High Strength Sintered Steel by High Pressure Warm Compaction Using Die Wall Lubrication

  • Matsumoto, Nobuhiko;Miyake, Toshitake;Kondoh, Mikio;Ando, Kimihiko;Tanino, Hitoshi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.197-198
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    • 2006
  • The high pressure compaction without internal lubricant and the high green density even with the pore free density were achieved by the newly developed die wall lubricant for warm compaction. This developed die wall lubricated warm compaction followed by high temperature sintering resulted in not only the superior mechanical property but also the low dimensional change. In this paper, the effects of increasing the green density on the sintered density, the dimensional change and the mechanical property are mainly discussed

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Variation of Magnetic Properties of (Nd, Dy)-Fe-B Sintered Magnets with Compaction Conditions ((Nd, Dy)-Fe-B 소결자석의 성형조건에 따른 자기특성 변화)

  • NamKung, S.;Lee, M.W.;Han, S.J.;Jang, T.S.
    • Journal of Powder Materials
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    • v.19 no.1
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    • pp.1-5
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    • 2012
  • In order to improve the remanence of (Nd, Dy)-Fe-B sintered magnets, we investigated the influence of compaction conditions such as packing density, applied field and green density on the magnetic properties. While the remanence decreased with increasing the packing density and green density, it increased with the increase of the applied field. In addition, XRD analysis revealed that the remanence was enhanced as the degree of powder alignment was improved. The green density was more influential on the remanence than the packing density and applied field.