• Title/Summary/Keyword: Heat Input

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A Study on Grooving Corrosion at the Weld of a Low Carbon Steel Pipe Made by Electrical Resistance Welding (탄소강관의 ERW 용접부 홈부식 손상에 관한 연구)

  • Kim Yong;Lee Bo-Young
    • Journal of Welding and Joining
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    • v.22 no.5
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    • pp.58-64
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    • 2004
  • Although leakage at a low carbon steel pipe made by electrical resistance welding (ERW) was reported due to grooving corrosion, the cause for the corrosion has not yet been cleared. In order to clarify the main cause, failure analysis on the leaked pipe was carried out, followed by metallographic investigation and corrosion test for the various ERW pipe made with different welding heat input. The microstructure, particularly inclusion content, of the weldment is dependant on the welding heat input applied. For an improper low heat input, the amount of inclusion at the weld was high. High inclusion content accelerated grooving corrosion at the weld. It is therefore that welding heat input should be controlled based on the carbon content of the pipe in order to improve the corrosion resistance of the ERW pipe.

A Study on the GMA Welding Characteristics of Al5083-O Aluminum Alloy According to the Shield Gas Mixing Ratio and Heat Input (Al5083-O 알루미늄합금의 보호가스 혼합비율 및 입열량에 따른 GMA용접 특성에 관한 연구)

  • 정재강;양훈승;이동길
    • Journal of Welding and Joining
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    • v.20 no.2
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    • pp.65-70
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    • 2002
  • This study was to evaluate GMA welding characteristics of the A15083-O aluminum alloy according to the shield gas mixing ratio and heat input change. The GMA welding of the base metal was carried out with flour different shield gas mixing ratios(Ar100%+He0%, Ar67%+He33%, Ar50%+He50%, and Ar33%+He67%). Regarding the if1uence on the bead shape of the shield gas mixing ratio and heat input, the bead width was greatest in Ar100%+He0% mixture. But the penetration depth and area were greatest in Ar33%+He67% mixture considering that the lower Ax gas ratio, the higher bead depth and area. Also, dilution was also best in the shield gas mixing ratio. The size and number of deflects were least in Ar33%+He67% mixture. Higher He gas ratio resulted in less deflects detected by the radiographic inspection.

Application of high heat input(wider bead width) for hull structural welding with semi-automatic FCAW (선체 반자동 FCAW 적용 시, 대입열(비드폭 확대) 용접 적용)

  • Nam, Seong-Gil;Jang, Tae-Won;Yun, Dong-Ryeol;Han, Jeong-Seok
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.142-143
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    • 2006
  • The use of hull structural steel with heavy thickness has been enlarging due to the increase of ship volume. High heat input welding methods like EGW, FGB and SAW tandem are applied in field of ship-building. However the application of high heat input methods is clearly limited because welding method to be most widely used is semi-automatic FCAW but heat input for FCAW is limited in order to obtain impact property at low temperature. This paper will introduce the application of 30mm bead width of FCW with Ni free & low Ni content.

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Study on the Heat Generation Characteristics of the Carbon Heating Source with High Temperature (고온 카본발열체의 발열특성에 관한 연구)

  • Bae, K.Y.;Lee, K.S.;Shin, J.H.;Jeong, H.M.;Chung, H.S.;Chun, J.S.
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.106-111
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    • 2001
  • This paper is a study on the heat generation characteristics of the carbon heating source with high temperature. The main variables of this study are the input current and the amount of carbon heating source. As the results of the experiment in the waste rate of carbon heating source. The case of carbon heating source 300g was large than 500g. As the input current and the temperature are increased, the resistance values of carbon heating source were large. The Joule heat was represented the large value as the amount of heating source decrease with the input current. Finally, the heating source was represented the electrical steady state as the input current is increase.

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Effect of heat input on the strength & micro-fissuring of alloy 59 weld (용접입열이 Alloy 59 용접부 강도와 미세균열에 미치는 영향)

  • Choe, Jun-Tae;Kim, Yeong-Il;Kim, Dae-Sun
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.165-167
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    • 2005
  • Compared with Inconel 625 (ERNiCrMo-3) weld, Nb-free Alloy 59 (ERNiCrMo-13) weld with 15% Mo showed much higher resistance to hot cracking. Especially in the condition of current 350A and 30CPM of welding speed, no crack was detected at Inconel 625 fillet weld. Furthermore, it was found that the strength of Alloy 59 is sensitive to welding heat input. Up to around 14kJ/cm of heat input, Alloy 59 showed 678N/$mm^{2}$ of ultimate strength and 466N/$mm^{2}$ of yield strength. However, as heat input increased above 14kJ/cm, Alloy 59 weld could not satisfy the weld strength required for European LNG tank.

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Experimental study on the heat transfer characteristics of woofer speaker unit (우퍼 스피커 유닛의 열전달 특성에 대한 실험적 연구)

  • Kim, Hyung-Jin;Kim, Dae-Wan;Lee, Moo-Yeon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.5
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    • pp.2623-2627
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    • 2014
  • The objective of this study is to experimentally investigate the heat transfer characteristics of 200W woofer speaker unit with the input voice signals such as 500 Hz, 1000 Hz, 2000 Hz, and 3000 Hz. The temperature and heat transfer characteristics of the woofer speaker unit were evaluated with the input signals. As results. the temperature of the voice-coil for woofer speaker unit increased with a decrease of the input signals and the temperature differences between parts of the tested speaker unit increased with the decrease of the input voice signals. In addition, the voice-coil temperature for the input signal of 500 Hz showed 48.4 % lower than that of 3000 Hz during 18000 sec.

A Study on Thermal Performance of Heat Pipe for Optimum Placement of Satellite Equipment

  • Park, Jong-Heung
    • ETRI Journal
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    • v.19 no.2
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    • pp.59-70
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    • 1997
  • A study on the operation of a heat pipe with two heat sources has been performed to optimize the heat distribution of satellite equipment. A numerical modeling is used to predict the temperature profile for the heat pipe assuming cylindrical two-dimensional laminar flow for the vapor, and the conduction heat transfer for the wall and wick. An experimental study using the copper-water heat pipe with the length of 0.45 m has been performed to evaluate the numerical model and to compare the temperature distribution at the outer wall for the non-uniform heat distribution. The results on temperature profiles for the heat input range from 29 W to 47 W on each heater are presented. Also the correlation between the heat input and the temperature increase is presented for the optimum distribution on two heaters. The result shows that the outer wall temperature can be controlled by redistribution of heat sources. It is also concluded that the heat source closer to the condenser can carry more heat while maintaining lower temperatures at the outer wall.

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A Study on Corrosion Fatigue Properties of Welded Joints for TMCP High Strength Steels (TMCP 고장력강 용접부의 부식도영 특성에 관한 연구)

  • 이택순;이휘원;김영철
    • Journal of Ocean Engineering and Technology
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    • v.10 no.3
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    • pp.14-23
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    • 1996
  • The corrosion fatigue test were carried out to evaluate the fatigue characteristics of accelerated cooled (ACC) TMCP high tensile strength steels and weld joint with high heat input by one side one run submerged are welding. In this paper, the fatigue crack growth behaviors were investigated with the center crack tension specimen of base metal and heat affected zone in substitute sea water and air, respectively Main results obtained are sunnarized as follows: 1. The fatigue crack growth rates in sea water faster than those in air environment for the different heat input values, crack growth rate of base metal is very fast and effect of heat input is not remarkable. 2. In HAZ (82kJ/cm, 116kJ/cm), the crack branching phenomena were observed in both air and sea water environment, 3. In SEM observation, the corrosion effect on base metal was larger than that on HAZ in corrosion environment.

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ANALYSIS OF TRANSIENT TEMPERATURE DISTRIBUTION IN ROTATING ARC GMA ELDING BY CONSIDERING DROPLET DEFLECTION

  • Kim, Cheolhee;Na, Suck-Joo
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.763-768
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    • 2002
  • This paper presents a mathematical model predicting the temperature distribution in rotating GMA welding. The bead width increases with rotation frequency at the same rotation diameter because the molten droplets are deflected by centrifugal force. The numerical solution is obtained by solving the transient three-dimensional heat conduction equation considering the heat input from the welding arc, cathode heating and molten droplets. Generally in GMA welding the heat input may be assumed as a normally distributed source, but the droplet deflection causes some changes in the heat input distribution. To estimate the heat flux distribution due to the molten droplet, the contact point where the droplet is transferred on the weld pool surface is calculated from the flight trajectory of the droplets under the arc plasma velocity field obtained from the arc plasma analysis. The numerical analysis shows a tendency of broadened bead width and shallow penetration depth with the increase of rotating frequency. The simulation results are in good agreement with those obtained by the experiments under various welding conditions.

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Effect of base metal and welding heat input on the properties of low temperature steel welds made by Electro Gas Welding (저온용 강재 Electro Gas 용접부 물성에 미치는 모재와 용접 입열의 영향)

  • Sung, Hee-Joon;Goo, Yeon-Baeg;Kim, Kyeong-Ju
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.51-51
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    • 2009
  • In order to understand the properties of high heat input welds made by electro gas welding, two kinds of low temperature steel were welded. Welding heat inputs were controlled by width of root gap and ranged from 118 to 143kJ/cm. Chemical composition and micro-structural analysis were performed. To understand low temperature impact properties, Charpy impact test was conducted at several temperatures. The results were summarized as follows; 1) Grain size of weld metal and heat affected zone was increased with an increase in welding heat input. 2) Impact test values at fusion line were severely fluctuated regardless of base metals, showing enormous difference among the values at the same test temperature.

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