• Title/Summary/Keyword: Heat Pump Dryer

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Experimental Study on the Drying Process in the Two-Cycle Heat Pump Dryer (2-사이클 열펌프 건조기에서 건조과정에 대한 실험적 연구)

  • Lee, Kong-Hoon;Kim, Ook-Joong;Kim, Jong-Ryul;Lee, Sang-Ryoul
    • Proceedings of the SAREK Conference
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    • 2008.11a
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    • pp.636-641
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    • 2008
  • Heat pump drying has a great potential for energy saving due to its high energy efficiency in comparison to conventional air drying. The heat pump dryer is usually operated at the temperature less than $50^{\circ}C$ and the drying temperature is limited to the operating temperature of the heat pump system. In order to increase the drying temperature, the special box-type heat pump dryer has been developed. The dryer uses the two-cycle heat pump system which has the two heat pump cycles for high and low temperature heating. The high temperature cycle uses the refrigerant 124 to get the temperature greater than $80^{\circ}C$ and the low temperature cycle uses the refrigerant 134a. The drying experiment has been carried out to figure out the performance of the dryer with the selected drying material.

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Drying Quality Characteristics of Shiitake Mushroom by Heat Pump Hot-air Dryer (열펌프 열풍건조기를 이용한 표고버섯의 건조 품질특성)

  • Shin, Eun-Jeong;Lee, Ho-Joon
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.11 no.4
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    • pp.22-27
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    • 2015
  • Quality characteristics of Shiitake mushroom using two types of dryers, energy-efficient heat pump hot-air dryer and electric heater hot-air dryer were compared. Energy consumed during drying by heat pump hot-air dryer and electric heater hot-air dryer were 22.8 kWh and 28.9 kWh, respectively. Total polyphenol content of heat pump hot-air dryer and electric heater hot-air dryer after drying were $290.55{\pm}10.56ppm$ and $192.99{\pm}6.53ppm$, respectively. No differences were observed between dryers in reconstitution rate and browning ratio after drying. Also, there were no differences between dryers in color value and ${\Delta}E$ value after drying. Shiitake mushroom drying at $45^{\circ}C$ by heat pump hot-air dryer was proved to be more efficient in energy consumption than by electric heater hot-air dryer.

Investigation of Experimental Results Using the Drying Model for a Heat Pump Dryer (열펌프 건조 해석 모델을 이용한 측정 결과의 분석)

  • Lee, Kong-Hoon;Kim, Ook-Joong;Kim, Jong-Ryul;Lee, Sang-Ryoul
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2268-2273
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    • 2008
  • The drying model has been used to obtain the fundamental information required to design the heat pump dryer with the simple thermodynamic model. In the model, the input conditions are crucial to obtain the acceptable results. The model includes one-stage heat pump cycle, simple drying process using the drying efficiency. The drying efficiency is defined with the conditions of inlet and outlet in the dryer. The experiment has been carried out in the pilot dryer with one-stage heat pump cycle. Refrigerant 134a is used in the heat pump cycle. In the dryer, some of drying air flows through the heat pump system and the rest of air bypasses the heat pump system and circulates through the drying chamber. Some operating conditions from the pilot dryer are used as input conditions of the model and the results are compared with experimental results for the validation.

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Drying Performance Simulation for the Basic Design of a Heat Pump Dryer (열펌프 건조기의 기본 설계를 위한 건조 성능 해석)

  • Lee, Kong-Roon;Kim, Ook-Joong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.10
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    • pp.860-867
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    • 2007
  • Heat pump drying has a great potential for energy saving due to its high energy efficiency in comparison with conventional air drying. In the present study, the performance simulation for the basic design of a heat pump dryer has been carried out. The simulation includes one-stage heat pump cycle, simple drying process using the drying efficiency. As an example, the heat pump cycle with Refrigerant 134a has been investigated. For the operating conditions such as the average temperature of the condenser, the heat rate released in the condenser, the flow rate of drying air, and drying efficiency, the simulation has been carried out to figure out the performance of the dryer. The parameters considered in the design of the dryer are COP, MER, SMER, the rate of dehumidification, the temperature and humidity of drying air and those parameters are compared for different conditions after carrying out the simulation.

Optimal Flow Design of High-Efficiency, Cold-Flow, and Large-size Heat Pump Dryer (히트펌프를 이용한 고효율 냉풍 대형 건조기 유동 최적설계)

  • Park, Sang-Jun;Lee, Young-Lim
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.547-552
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    • 2011
  • Drying process, corresponding to a final process in the area of food engineering, requires a lot of heat energy. Thus, the energy efficiency is very important for dryers. Since the energy efficiency of heat pump dryers is much higher compared to that of electric dryers or other types of dryers, most of large-capacity dryers are adopting heat pump. In this study, shapes, positions and number of air-circulating fans, guide vanes, air inlet, outlet and top separator were varied for optimization of the flow of a large-capacity heat pump dryer. In addition, fans were modelled with performance curves and porous media were assumed for foods and heat exchangers. The simulation results were applied to the 12-ton dryer and the velocity distributions were experimentally examined. Finally, uniform drying in time was successfully accomplished through frozen pepper experiment.

Energy Performance Analysis of Electric Heater and Heat Pump Food Dryers (전기히터식 및 히트펌프식 식품 건조기의 에너지 성능 비교)

  • Yu, Young Woo;Kim, Young Il;Park, Seungtae
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.11 no.4
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    • pp.1-6
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    • 2015
  • In this study, energy performance of two types of food dryers which are electric heater and heat pump is studied experimentally. With drying chamber temperatures controlled at 45, 50 and $55^{\circ}C$, sliced radish is dried from an initial mass of 90 to final 7 kg. Moisture content, drying time, total power consumption, MER (moisture extraction rate, kg/h) and SMER (specific moisture extraction rate, kg/kWh) are measured and analyzed. As the drying chamber temperature is increased, drying time is shortened but energy efficiency is reduced for both types. For an electric heater dryer, the effect of chamber temperature on drying time is significant but less significant on energy efficiency. For a heat pump dryer, the dependence of chamber temperature on drying time is weak but strong on energy efficiency. Temperature levels have little effect on electric heater dryer performance but strong effect on heat pump dryer which operates on a vapor compression refrigeration cycle. The energy performance of the heat pump dryer is superior with an average SMER of 2.175 kg/kWh which is 2.22 times greater than that of the electric heater dryer with SMER of 1.224 kg/kWh.

Analysis on the Drying Performance with the Flow Rate of Circulation Air in a Heat Pump Dryer (순환 공기 유량의 변화를 고려한 열펌프 건조기의 성능 해석)

  • Lee, Kong-Hoon;Kim, Oak-Joong;Lee, Sang-Ryoul
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.21 no.1
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    • pp.1-8
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    • 2009
  • The simulation of a heat pump dryer has been carried out to figure out the effect of air flow rate on the drying performance represented by MER, SMER, and so on. The simulation includes the analyses of one-stage heat pump cycle and simple drying process using the drying efficiency. The heat pump cycle with Refrigerant 134a has been considered. In the dryer, some of drying air from the drying chamber flows through the heat pump system, the rest of air bypasses the heat pump system. The two air flows joins before the drying chamber inlet. The performance parameters considered in the present study are MER, SMER, the temperature and humidity of drying air. Those parameters are compared for different total air flow rate or bypass air flow rate.

Analysis and Verification of High Temperature Heat Pump Dryer using Waste Heat Recovery Type for R245fa Refrigerant (배기가스 배열을 활용한 R245fa 냉매용 고온 히트펌프 건조기의 해석 및 검증)

  • Bae, Kyung-Jin;Cha, Dong-An;Kwon, Oh-Kyung
    • Journal of Power System Engineering
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    • v.20 no.2
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    • pp.73-78
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    • 2016
  • In this study, the performance characteristics of a high temperature heat pump dryer that is able to raise the air temperature up to $80^{\circ}C$ by using waste heat as heat source were investigated numerically. The main components of the heat pump dryer were modeling as a compressor, condenser, evaporator and expansion device, and R245fa was selected as refrigerant. Experiments were also conducted to validate the numerical data. As a result, when the evaporator air inlet temperature increased from $50^{\circ}C$ to $65^{\circ}C$, the numerical results of the hot air temperature at outlet and heat pump COP were about 8~11% and 5~8% higher than that of experimental ones, respectively.

A Study on Performance Improvement of a Heat Pump Dryer with an Extra Evaporator Outside (보조 외부 증발기를 이용한 히트펌프 건조기 성능 향상에 관한 연구)

  • Lee, Young-Lim;Park, Sang-Jun;Hwang, Il-Sun
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.24 no.10
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    • pp.711-717
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    • 2012
  • A heat pump dryer for the frozen food needs to preheat the air to a certain temperature where condensation can efficiently occur. In this study, an analysis of a heat pump dryer performance with operating conditions, an analysis of supplying heat with internal and external evaporators and a warm-up experiment with the evaporators have been performed. The results showed that the external evaporator can significantly accelerate the warm-up time of the dryer, so that it can reduce power consumption greatly. The use of the external evaporator is more efficient for higher ambient temperature. In addition, it was found that COP decreases and the range of evaporating pressure for the evaporator becomes narrower as the condensing temperature of the condenser increases.

Study on Design Technology of Heat Pump Cycle for High Temperature Performance (고온 생산용 열펌프 사이클 설계)

  • Kim, Jong-Ryul;Kim, Seok-Young;Kim, Yong-Min;Lee, Kong-Hoon;Kim, Ook-Joong;Yi, Sung-Chul;Jung, Chi-Young;Kim, Jong-Ryeol
    • Journal of Energy Engineering
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    • v.19 no.4
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    • pp.228-233
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    • 2010
  • About 55% of total energy is consumed in the industrial division. The industrial heat pump application will show magnificent energy saving effect as well as higher cost efficiency because of larger energy consuming volume of each facility and longer operation hour and higher stability against seasonal temperature change. Over 90% of dryer for industrial usage has hot wind heat source and hot wind dryer is the representative type covering 68.7% while its 30 ~ 50% lower heat efficiency causes lots of energy loss by exhaust air. Re-usage of exhaust air can improve energy efficiency of dryer because 68% heat energy or 78% of hot air lose in exhaust air. Therefore, high temperature heat pump dryer can be the best alternative. Comparing to the existing dryer with 30% ~ 50% energy efficiency, newly developing high temperature heat pump dryer will enhance energy efficiency up to 60% ~ 80% efficiency. In this paper, heat pump system for high temperature was designed, constructed and tested. The results have shown that system COPh is estimated as 3.3.