• Title/Summary/Keyword: Heat input distribution

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A Study of Heat Input Distribution on the Surface during Torch Weaving in Gas Metal Arc Welding

  • Kim, Y.;Park, H.
    • International Journal of Korean Welding Society
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    • v.4 no.1
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    • pp.23-29
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    • 2004
  • In weaving welding where a V groove exists, the heat input distribution is an important factor that determines the defectiveness of the bead shape, undercut and over-lap. In this study, the amount of heat input, which is determined by the welding current, voltage, speed and weaving conditions is calculated through mathematical development and numerical methods. Furthermore, the heat input distribution as a two- dimensional heat source was observed when applied to each groove.

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A Study of Heat Input Distribution on the Surface during Torch Weaving in Gas Metal Arc Welding (가스 메탈 아크 용접에서 토치 위빙 중 표면 입열 분포 해석에 관한 연구)

  • 김용재;이세현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.316-319
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    • 2001
  • In weaving welding where a V groove exists, the heat input distribution is an important factor that determines the defectiveness of the bead shape, undercut and over-lap. In this study, the amount of heat input, which is determined by the welding current, voltage, speed and weaving conditions is calculated through numerical methods. Furthermore, the heat input distribution as a two- dimensional heat source was observed when applied to each groove. Therefore, a heat input control algorithm is suggested to prevent the defects generated from undercut or over-lap, which was verified through an analysis of the heat input distribution.

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A Study of Arc Modeling and Heat Input Distribution on the Surface during Torch Weaving in Gas Metal Arc Welding (가스 메탈 아크 용접에서 토치 위빙 중 아크 모델링 및 표면 입열 분포 해석에 관한 연구)

  • Kim, Yong-Jae;Rhee, Se-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.1
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    • pp.162-170
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    • 2001
  • In torch weaving in arc welding on V groove, the heat input distribution on groove surface is a main factor determining the bead shape and the weld quality with and without the weld defects such as undercut, overlap, etc. In this study, we calculate the heat input varying with the welding current, arc voltage, welding speed and the touch weaving condition using numerical method. And we investigate the heat input distribution on groove surface while applying the various grooves having 2 dimensional heat sources.

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ANALYSIS OF TRANSIENT TEMPERATURE DISTRIBUTION IN ROTATING ARC GMA ELDING BY CONSIDERING DROPLET DEFLECTION

  • Kim, Cheolhee;Na, Suck-Joo
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.763-768
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    • 2002
  • This paper presents a mathematical model predicting the temperature distribution in rotating GMA welding. The bead width increases with rotation frequency at the same rotation diameter because the molten droplets are deflected by centrifugal force. The numerical solution is obtained by solving the transient three-dimensional heat conduction equation considering the heat input from the welding arc, cathode heating and molten droplets. Generally in GMA welding the heat input may be assumed as a normally distributed source, but the droplet deflection causes some changes in the heat input distribution. To estimate the heat flux distribution due to the molten droplet, the contact point where the droplet is transferred on the weld pool surface is calculated from the flight trajectory of the droplets under the arc plasma velocity field obtained from the arc plasma analysis. The numerical analysis shows a tendency of broadened bead width and shallow penetration depth with the increase of rotating frequency. The simulation results are in good agreement with those obtained by the experiments under various welding conditions.

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A Study on Thermal Performance of Heat Pipe for Optimum Placement of Satellite Equipment

  • Park, Jong-Heung
    • ETRI Journal
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    • v.19 no.2
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    • pp.59-70
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    • 1997
  • A study on the operation of a heat pipe with two heat sources has been performed to optimize the heat distribution of satellite equipment. A numerical modeling is used to predict the temperature profile for the heat pipe assuming cylindrical two-dimensional laminar flow for the vapor, and the conduction heat transfer for the wall and wick. An experimental study using the copper-water heat pipe with the length of 0.45 m has been performed to evaluate the numerical model and to compare the temperature distribution at the outer wall for the non-uniform heat distribution. The results on temperature profiles for the heat input range from 29 W to 47 W on each heater are presented. Also the correlation between the heat input and the temperature increase is presented for the optimum distribution on two heaters. The result shows that the outer wall temperature can be controlled by redistribution of heat sources. It is also concluded that the heat source closer to the condenser can carry more heat while maintaining lower temperatures at the outer wall.

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The effect of welding heat input and heat-treatment on the strength of the electron beam welded $175Kg/mm^2$ maraging steel sheet (전자비임용접한 $175Kg/mm^2$급 박판 Maraging강의 이음강도에 미치는 용접입열 및 열처리의 영향)

  • 윤한상;정병호;배차헌
    • Journal of Welding and Joining
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    • v.4 no.2
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    • pp.21-29
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    • 1986
  • The influence of welding heat input variation(600-900J/cm) and heat-treatment condition after welding on tensile strength of butt welded joint in $175Kg/mm^2$ strength level Maraging steel(Co-free and Co-containing) sheets was investigated on the basis of hardness distribution, microstructure of weld metal and fracture surface. The obtained main results are as follows; 1. The strength of weldment (UTS, NTS), joint efficiency showed a little decreasing tendency with the increase in welding heat input, and the elongation showed a little increasing tendency with the increase in the width of weld metal. It was considered because of the plastic constraint of the high strength base metal. 2. The strength of weldment was better in the solution treatment and aging than the aging only after welding due to the disappearance of almost denverite in weld metal. 3. The hardness distribution in weldment after welding and heat-treatment was almost similar to both Co containing and Co free Maraging steel with change in welding heat input. 4. The fracture was occurred at weld metal, and the fracture surface showed a relatively shallow dimples in both Co containing and Co free Maraging steel.

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A Study on the Prediction of Welding Distortion and Residual Stress for Channel I Butt SA Weldment Using FE Analysis (유한요소해석을 이용한 채널 I 형 잠호 맞대기 용접부의 변형 및 잔류 응력 예측에 관한 연구)

  • Shin, Dae-Hee;Shin, Sang-Beom;Lee, Joo-Sung
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.6
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    • pp.598-604
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    • 2007
  • The purpose of this study is to establish the predictive method of welding distortion and residual stress for the channel I butt SA (submerged arc) weldment using FEA. In order to do it, the heat input model for the weldment was defined as the combined heat source with the surface heat flux of gaussian distribution and volumetric heat source uniformly distributed within weld groove by comparing the shapes of molten pool and temperature distribution obtained by FEA with those of experiments. The arc efficiency of SA welding for two-dimensional FE analysis was evaluated as 0.85. The welding distortion and residual stress of the weldment obtained by FEA and heat input model proposed have a good agreement with those obtained by experiment. Based on the results, it was suggested that the proper heat input model should be required to evaluate the welding distortion for weldment.

A Study on the Surface Temperature Rise in Spur Gear Part I - Flash Temperature (Spur Gear의 표면온도상승에 관한 연구 Part I - Flash Temperature)

  • 김희진;문석만;김태완;구영필;조용주
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.06a
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    • pp.251-257
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    • 2000
  • A numerical simulation of the temperature rise for sliding surface in dry contact is based on Jaeger's formula combined with a calculated heat input. A gear tooth temperature analysis was performed. The pressure distribution has the Hertzian pressure distribution on the heat source. The heat partition factor is calculated along line of action. A Temperature distribution of tooth surface is calculated about before and after profile modification. A Temperature of addendum and deddendum in modified gear have reduced.

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The Study for Estimation of the Surface Temperature Rise in Spur Gear Tooth (Spur Gear 치면의 표면상승온도 예측에 관한 연구)

  • 김희진;구영필;조용주
    • Journal of Advanced Marine Engineering and Technology
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    • v.25 no.2
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    • pp.331-337
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    • 2001
  • A numerical simulation of the temperature rise for sliding surface in dry contact is based on Jaegers formula combined with a calculated heat input. A gear tooth temperature analysis was performed. The pressure distribution has the Hertzian pressure distribution on the heat source. The heat partition factor is calculated along ling of action. A Temperature distribution of tooth surface is calculated about before and after profile modification. A Temperature of addendum and deddendum in modified gear have reduced.

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An observer design for the superheater temperature estimation (과열기의 온도추정을 위한 관측기의 구성)

  • 서진헌;황재호;이상혁
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.101-106
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    • 1990
  • The problem of constructing an observer for use in the control of superheater temperature with desuperheater is considered. The distributed heat input into the superheater is usually not available for use in the observer, and hence is treated as a disturbance. The observer theory for systems with unknown inputs is exploited and applied to the problem. Approximation of the heat input utilizing the specific heat input distribution pattern is also considered.

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