• Title/Summary/Keyword: Heat recovery facility

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Study on the Heat Recovery Design Methods for the Flue Gas from Combustion and Incineration Processes (연소 또는 소각 과정에서 발생하는 배기가스의 폐열 회수 설계 방법에 관한 연구)

  • Lee, Chan;Jung, Bong-Jin
    • Clean Technology
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    • v.5 no.2
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    • pp.53-61
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    • 1999
  • Presented is the design method of the waste heat recovery facility for the flue gas produced from combustion and incineration processes of large industrial environmental waste treatment and cogeneration plants. The present study assumes the basic design concept of wast heat recovery facility as the combination of waste heat recovery boiler and steam power cycle, and then describes the modeling technique, the design concept and criteria of each component of waste heat recovery facility. In addition, the present study investigates how the thermal performance of waste heat recovery facility varies with boiler operating pressure and waste heat recovery heat exchanger design at the same flue gas condition.

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Performance Analysis of Sensible and Latent Energy Recovery System for Thermally Controlled Facility

  • Park, Byung-Kyu;Kim, Moo-Geun;Kim, Geun-Oh
    • International Journal of Air-Conditioning and Refrigeration
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    • v.9 no.4
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    • pp.17-26
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    • 2001
  • Simulation was conducted using TRNSYS to evaluate the thermal performance of a facility. This facility has a condensing-type heat exchanger which is able to recover the latent energy for the purpose of reducing the heating energy in winter. The boiler and chiller are selected based on the annual peak loads and controlled to maintain the facility at the set temperature of 14~$17^\circ{C}$. Supplied energy by the boiler and recovered energy by the heat exchanger were calculated as a function of number of pass through heat exchanger, kind of fuel and hot water velocity. Simulation results show that about 20% of the total heating load can be recovered by the heat exchanger and the amount of latent heat is increasing with the number of pass. This means that the efficiency of the waste energy recovery system can be increased by using a condensing-type heat exchanger rather than a traditional sensible heat exchanger.

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A Study on Improvement Measures of Energy Recovery Efficiency through Analysis of Operational Status of Municipal Solid Waste Incineration Facilities (생활폐기물 소각시설의 운영 실태 분석을 통한 에너지회수 효율 개선방안 검토)

  • Park, Sang-Jin;Phae, Chae-gun
    • Journal of Korea Society of Waste Management
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    • v.35 no.8
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    • pp.762-769
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    • 2018
  • This study was carried out to examine the improvement plan by analyzing the characteristics of imported wastes, operation rate, and benefits of energy recovery for incineration facilities with a treatment capacity greater than 50 ton/day. The incineration facility capacity increased by 3,280 tons over 15 years, and the actual incineration rate increased to 2,783 ton/day. The operation rate dropped to 76% in 2010 and then rose again to 81% in 2016. The actual calorific value compared to the design calorific value increased by 33.8% from 94.6% in 2002 to 128.4% in 2016. The recovery efficiency decreased by 29% over 16 years from 110.7% to 81.7% in 2002. Recovery and sales of thermal energy from the incinerator (capacity 200 ton/day) dominated the operation cost, and operating income was generated by energy sales (such as power generation and steam). The treatment capacity increased by 11% to 18% after the recalculation of the incineration capacity and has remained consistently above 90% in most facilities to date. In order to solve the problem of high calorific value waste, wastewater, leachate, and clean water should be mixed and incinerated, and heat recovery should be performed through a water-cooled grate and water cooling wall installation. Twenty-five of the 38 incineration facilities (about 70%) are due for a major repair. After the main repair of the facility, the operation rate is expected to increase and the operating cost is expected to decline due to energy recovery. Inspection and repair should be carried out in a timely manner to increase incineration and heat energy recovery efficiencies.

Analysis on the Performance Test Results of Heat Pump for the Closed Cooling Water Heat Recovery on Combined Thermal Power Plant (복합화력발전소의 냉각수 배열회수를 위한 히트펌프의 성능평가)

  • Lee, Sung-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.2
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    • pp.43-48
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    • 2016
  • This study proves successes of Energy Service Company (ESCO) business by heat pump performance test. The purpose of ESCO business is recover investment costs through saving energy from installation of energy reduction facility. The most important technology assessment items are heat recovery and generator output. Experimental result shows that increase quality of heat recovery (11.52Gcal/h), while decrease generator output (0.234kw). In its final analysis, the ESCO business is successful according to our data.

The Study of Validity on the High Temperature Heat Pump System using Dyeing Wastewater (염색폐수를 이용한 고온수 히트펌프 시스템 타당성 연구)

  • Kim, Jeong-Yeol;Chung, Dong-Yeol;Park, Shung-Sang;Peck, Jong-Hyeon
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.996-1001
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    • 2009
  • The purposes of this work were suggested and validated the methods of heat recovery from dyeing wastewater exhausted in Sihwa and Banwol dyeing industrial park. We analyzed the present conditions of heat supplies and demands. So it was made a selection of the system combined heat exchanger for waste heat recovery and the high temperature heat pump. We decided the specifications of the heat recovery facilities. After this, economical assessment is performed to this system. The payback periods are within 4 years, 20 years and 5 years in case of K company, S company and A company. In addition, when they are produced the heat of same capacity, quantities of pollutants from used fuels were calculated.

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A Study on Unused Energy Management of Jeju City Waste Environment Center (제주시 폐기물환경사업소의 미활용에너지 활용방안 연구)

  • Kim, S.H.;Kwon, K.R.;Park, Y.C.
    • Journal of Power System Engineering
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    • v.8 no.1
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    • pp.48-54
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    • 2004
  • In this study, waste heat of Jeju City Waste Environment Center is investigated and the utilization method is suggested with economical analysis of additional investment that needed for new facility. Energy balance of the typical facilities is considered in this study such as incineration plant and LFG power plant. The payback period of the investment which is used for the LFG power plant waste heat utilization facility is about 2.4 years and the economic profit of the facility during 10 years operation is up to 926 million won.

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Thermodynamic Analysis on Organic Rankine Cycle Using Exhaust Gas of the Chimney in a Resource Recovery Facility (폐기물 소각시설 굴뚝의 배기가스를 이용한 유기랭킨사이클 시스템의 열역학적 해석)

  • Kim, Sunhee;Sung, Taehong;Kim, Kyung Chun
    • Journal of the Korean Institute of Gas
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    • v.21 no.5
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    • pp.27-35
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    • 2017
  • The amount and quality of waste heat from a resource recovery facility were measured. The temperature of exhaust gas was $176.6^{\circ}C$ and the amount of that was 13.8 kg/s. This research designed a waste heat recovery system whose working fluid is R-245fa. It simulated three study cases as follows. In simulation of a basic ORC system, the turbine power output and thermal efficiency were respectively 96.56 kW, 14.3%. In simulation of a superheater connection, 0.09% of efficiency could be improved due to the increase of enthalpy by overheating of working fluid, but the obtained output was decreased with 16.58kW because of the decrease of working fluid mass. In simulation of a process heater connection, efficiency was increased up to 38.51%.

Development of 1MW Organic Rankine Cycle System for Industrial Waste Heat Recovery Put English Title Here (산업배열회수용 1MW급 유기랭킨 사이클 시스템 개발)

  • Cho, H.C.;Park, H.S.;Lee, Y.K.
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.776-781
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    • 2001
  • To enhance thermal efficiency of thermal facility through recovery of low and medium temperature waste heat, 1MW organic Rankine cycle system was designed and developed. The exhaust gases of $175^{\circ}C$ at two 100MW power plants in pohang steel works were selected as the representative of low and medium temperature waste heat in industrial process for the heat source of the organic Rankine cycle system. HCFC-123, a kind of harmless refrigerant, was chosen as the working fluid for Rankine cycle. The organic Rankine cycle system with selected exhaust gases and working fluid was designed and constructed. From the operation, it was confirmed that the organic Rankine cycle system is available for low and medium temperature waste heat recovery in industrial process. The optimum operating manuals, such as heat-up of hot water, turbine start-up, and the process of electric power generation, were derived. However, electric power generated was not 1MW as designed but only 670kW. It is due to deficiency of pump capacity for supply of HCFC-123. So it is necessary to increase the pump capacity or to decrease the pressure loss in pipe for more improved HCFC-123 supply.

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A Study on Composition and Utilization of Waste Heat Recovery System Assuming Aerobic Liquid-composting Fermentation heat (호기성 액비화 발효열을 가정한 폐열회수시스템 구성 및 활용 연구)

  • Lim, Ryugap;Jang, Jae Kyung;Kang, Taegyung;Son, Jinkwan;Lee, Donggwan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.4
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    • pp.56-66
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    • 2021
  • In this study, a waste heat recovery system was devised and the performances of components incorporated to recover the heat generated during the processing of aerobic liquid-composting in a livestock manure treatment facility were analyzed. In addition, the availability of recovered heat was confirmed. The heat generated by liquid fermentation in the livestock manure treatment facility was also checked. Experimental temperatures were set at 35, 40, and 45 ℃ based on considerations of the uniformity of aerobic liquid-composting fermentation tank temperature and its operating range (34.5 ~ 43.9 ℃). Recovered heat energies from the combined heat exchanger, which consisted of PE and STS pipes, were 53.5, 65.6, 74.4 MJ/h, The heat pump of capacity 5 RT was heated at 95.6, 96.1, 98.9 MJ/h and the heating COPs of the pump were 4.53, 4.62, and 4.65, respectively. The maximum hot water production capacity of the heat exchanger assuming a fermentation tank temperature of 45 ℃ confirmed an energy supply of 56 360 kcal/day. The heating capacity of the FCU linked to the heat storage tank was 20.8 MJ/h, and the energy utilization efficiency was 96.1%. When livestock manure was dried using the FCU, it was confirmed that the initial function rate was reduced by 50.5 to 45.8 % after drying.

Case Studies for Optimizing Heat Exchanger Networks in Steam-assisted Gravity Drainage Oil Sands Plant (SAGD 법을 이용한 오일샌드 플랜트 열교환기망 최적화를 위한 사례연구)

  • Cho, Eunbi;Jeong, Moon;Kang, Choonhyoung
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.3
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    • pp.19-24
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    • 2016
  • Oil sands are a mixture of sand, clay, and a high-viscosity petroleum called bitumen. Steam-Assisted Gravity Drainage (SAGD) is the most viable and environmentally safe recovery technology for extracting bitumen. It extracts the viscosity-lowered bitumen by high pressure, high temperature steam injected into the bitumen reservoir. The steam is produced at the Central Processing Facility (CPF). Typically, more than 90% of the energy consumed in producing bitumen are used to generate the steam. Fuels are employed in the process, which cause economic and environmental problems. This paper explores the retrofit of heat exchanger network to reduce the usage of hot and cold utilities. The hot and cold utilities are reduced respectively 6% and 37.3% which in turn resulted in 5.3% saving of total annual cost by improving the existing heat exchanger network of the CPF.