• Title/Summary/Keyword: High-ash fusion temperature coal

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Synthesis of zeolite A from coal fly ash by alkali fusion followed by hydrothermal treatment (알칼리 용융 및 수열 합성에 의한 석탄회로부터 제올라이트 A의 합성)

  • Jeong, Ji-Baek;Choi, Ko-Yeol
    • Journal of the Korean Applied Science and Technology
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    • v.32 no.2
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    • pp.240-247
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    • 2015
  • Zeolite A was prepared from coal fly ash upon NaOH fusion treatment, followed by hydrothermal treatment. The effects of treatment conditions such as NaOH/ash ratio, fusion temperature, the amount of sodium aluminate added, hydrothermal treatment temperature and time on the type and the crystallinity of zeolites were investigated. The optimal NaOH/ash weight ratio and fusion temperature to produce high crystalline zeolite A were 1.2 and $550^{\circ}C$, respectively. The dissolution of $Si^{4+}$ and $Al^{3+}$ from the fused fly ash was not affected by stirring time. The type of synthetic zeolites was found to be dependent on the amount of sodium aluminate added. The low amount of sodium aluminate favored zeolite X, while a single phase zeolite A was produced by increasing the amount sodium aluminate. Zeolite A was transformed into hydroxysodalite with increasing hydrothermal treatment time and temperature. A high crystalline zeolite A could be obtained by decreasing the temperature increasing time up to the reaction temperature.

A Study on Ash Fusibility Temperature of Domestic Thermal Coal Implementing Thermo-Mechanical Analysis (TMA를 이용한 국내 발전용 탄의 용융점 변화에 대한 연구)

  • Lee, Soon-Ho;Lim, Ho;Kim, Sang Do;Jeon, Chung-Hwan
    • Korean Chemical Engineering Research
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    • v.52 no.2
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    • pp.233-239
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    • 2014
  • The slagging which generated from ash deposition on furnace wall and tube in boiler reduces the heat transfer efficiency and damages to safety of boiler. The slag flow behavior in boiler is affected by melting temperature which is related to ash compositions. In this study, the behavior of slag is researched by using ash fusibility test, called TMA (Thermo-Mechanical Analysis). The technique measures the percentage shrinkage as the function of temperature, T25%, T50%, T75%, T90%. These temperatures indicate different stages of melting. Then, the effect of ash chemical compositions measured from XRF (X-ray Fluorescence Spectrometer) to ash fusion temperatures is discussed. Among the chemical compositions, refractory and fluxing influence on ash fusibility is described. High levels of refractory component and limited amount of fluxing components ($Fe_2O_3$, $K_2O$, CaO) increase overall melting temperatures. High $SiO_2/Al_2O_3$ ratio decrease high melting temperatures (T75%, T90%). Meanwhile, the presence of reasonable levels of fluxing components reduces overall melting temperature. A presence of fluxing component such as $K_2O$ and CaO is found to decrease the T25% values significantly. From this research, it is possible to make a reasonable explanation and prediction of ash fusion characteristic from analysis of TMA results and ash chemical compositions.

Combustion Characteristics of Minco Sub-bituminous Coal at Oxy-Fuel Conditions (민코 아역청탄의 순산소 연소특성)

  • Kim, Jae-Kwan;Lee, Hyun-Dong;Jang, Seok-Won;Kim, Sung-Chul
    • Journal of the Korean Society of Combustion
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    • v.14 no.2
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    • pp.1-9
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    • 2009
  • New way to effectively capture $CO_2$ in coal fired power plant is the combustion of coal using oxy-fuel technology. Combustion characteristics of Minco sub-bituminous coal at oxy-fuel conditions using TGA and drop tube furnace (DTF) were included activation energy about the char burnout, volatile yield and combustion efficiency of raw coal, the porosity of pyrolyzed char and fusion temperature of by-product ash. TGA result shows that the effect of $CO_2$ on combustion kinetics reduces activation energy by approximately 7 kJ/mol at air oxygen level(21% $O_2$) and decreases the burning time by approximately 16%. The results from DTF indicated similar combustion efficiency under $O_2/CO_2$ and $O_2/N_2$ atmospheres for equivalent $O_2$ concentration whereas high combustion efficiency under $O_2/N_2$ than $O_2/CO_2$ was obtained for high temperature of more than $1,100^{\circ}C$. Overall coal burning rate under $O_2/CO_2$ is decreased due to the lower rate of oxygen diffusion into coal surface through the $CO_2$ rich boundary layer. By-product ash produced under $O_2/CO_2$ and $O_2/N_2$ was similar IDT in irrelevant to $O_2$ concentration and atmospheres gas during the coal combustion.

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Property of the Jurassic anthracite (Anthracite from the Seongju Area of the Chungnam Coalfield) (충남탄전(忠南炭田) 무연탄(無煙炭)의 특성(特性))

  • Park, Suk Whan;Park, Hong Soo
    • Economic and Environmental Geology
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    • v.22 no.2
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    • pp.129-139
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    • 1989
  • The anthracite coalfields of Korea are confined to the areas where sedimentary rocks of Permian and Jurassic are preserved. The Chungnam coalfield lies in the sedimentary rocks of Jurassic which belongs to the Daedong Supergroup (the Nampo group). For the property analysis of each coal seam interbeded in Daedong Supergroup, Seongju area is chosen and twelve coalseams are taken. Many standard tests have been established for optical analysis (maceral analysis, coalification degree measurement), chemical analysis (proximate, ultimate analysis) and physical analysis (ignition temperature, ash fusion temperature, hardgrove grindability index and X-ray diffraction). The Jurassic anthracite mainly consist of vitrinite and macrinite and the range of the reflectance is $R_{max}$ 5.0-6.5 which means metaanthracite rank. By the chemical composition analysis, it shows low H/C and high O/C value compare with international average value. By the physical analysis, it has very high ignition temperature ($531-584^{\circ}C$) and ash fusion temperature ($1510-1700^{\circ}C$) and very low combustion velocity (0.2-1.9 mg/min). The very wide range of the hardgrove grindability index (46-132) means that the grindability controlled mainly by the structural conditions of coal bearing strata.

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The prediction of crystalline formation in high-ash fusion temperature coal slags mixed CaO flux (Flux가 첨가된 고용융 석탄슬래그에서의 결정체 형성 예측)

  • Kim, Yu-Na;Ju, Hyun-Ju;Oh, Myong-Sook
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.848-851
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    • 2009
  • 석탄슬래그는 회분의 조성에 따라 고온에서 매우 상이한 슬래그 거동을 보여준다. 국내 가스화 대상탄으로 검토된 탄 중, 산성 산화물의 함량이 높아 고용융점을 갖는 7종의 석탄 회분을 가스화 조건인 고온, 환원분위기에서 점도 측정을 실시하였다. 4종의 탄에 대해서는 높은 점도를 낮추기 위하여 염기성 산화물인 CaO를 3가지 비율로 혼합하여 점도 측정을 실시하였다. 또한, flux의 혼합으로 인해 발생할 수 있는 결정체 형성을 FactSage 평형계산 프로그램과 CaO-SiO2-Al2O3 3성분계 상평형도를 이용하여 예측하였다. CaO가 첨가된 시료 모두에서 낮은 CaO 첨가비에서는 원래의 시료보다 낮은 점도를 보였으나, CaO첨가비가 20% 이상일 때는 anorthite이 형성되어 $T_{cv}$를 갖는 결정슬래그로 점도 거동이 변화하면서 실제조업 가능한 온도를 증가시켰다. 점도 측정 후 냉각된 시료의 SEM/EDX 분석을 통해 형성된 결정체를 관찰한 결과, FactSage와 상평형도에서 예측된 결정체와 유사하게 나타나 CaO-SiO2-Al2O3 3성분계 상평형도가 결정체 예측에 유용함을 확인하였다.

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Combustion characteristics of two imported Indonesia coals as a pulverized fuel of thermal power plants (인도네시아산 발전용 수입 석탄 2종의 연소특성 비교 평가)

  • Lee, Hyun-Dong;Kim, Jae-Kwan
    • Journal of Energy Engineering
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    • v.19 no.2
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    • pp.136-142
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    • 2010
  • Combustion reactivity and thermal behavior of two imported coals used as a pulverized fuel of commercially thermal power plant were investigated by thermogravimetric analysis (TGA) and large scale test furnace of 200 kg/hr. TGA results showed that combustion efficiency of high moisture coal has lower than reference coal due to the slow combustion completion rate although it has the low ignition temperature, and activation energies of high moisture coal with 79 kJ/mol for overall combustion was higher than reference coal of 53 kJ/mol. Test furnace results ascertained that flame of black band of high moisture coal during the combustion in boiler broke out compared to reference coal and then it becomes to unburned carbon due to the less reactivity and combustion rate. But, Blending combustion of high moisture coal with design coal of high sulfur are available because sulfur content of high moisture coal was too low to generate the low SOx content in flue gas from boiler during the combustion. The ash analysis results show that it was not expected to be associated with slagging and fouling in pulverized coal fired systems due to the low alkali metal content of $Na_2O$ and $K_2O$ compared to bituminous coal.

The Figures for the Alstom Power Pressurized Fluidized Bed Combustion Combined Cycle System (Alstom Power의 가압유동층 복합발전 시스템 특성)

  • 이윤경;주용진;김종진
    • Journal of Energy Engineering
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    • v.12 no.1
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    • pp.1-10
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    • 2003
  • Pressurized fluidized bed combustion unit is operated at pressures of 1~1.5 MPa with combustion temperatures of 850~87$0^{\circ}C$. The pressurized coal combustion system heats steam, in conventional heat transfer tubing, and produces a hot gas supplied to a gas turbine. Gas cleaning is a vital aspect of the system, as is the ability of the turbine to cope with some residual solids. The need to pressurize the feed coal, limestone and combustion air, and to depressurize the flue gases and the ash removal system introduces some significant operating complications. The proportion of power coming from the steam : gas turbines is approximately 80:20%. Pressurized fluidized bed combustion and generation by the combined cycle route involves unique control considerations, as the combustor and gas turbine have to be properly matched through the whole operating range. The gas turbines are rather special, in that the maximum gas temperature available from the FBC is limited by ash fusion characteristics. As no ash softening should take place, the maximum gas temperature is around 90$0^{\circ}C$. As a result a high pressure ratio gas turbine with compression intercooling is used. This is to offset the effects of the relatively low temperature at the turbine inlet.