• Title/Summary/Keyword: High-speed Machining

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A Study about an estimate about machining accuracy of High Speed Machining (고속가공 가공 정밀도 예측에 관한 연구)

  • 이춘만;류승표;정원지;정종윤;고태조
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.460-465
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    • 2003
  • High-speed machining is one of the most effective technology to improve productivity. Because of the high speed and high feed rate, high-speed machining can give great advantages fur the machining of dies and molds. This paper describes on the improvement of machining accuracy in high-speed machining and an estimate about machining accuracy of high-speed machining.

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Development of High Speed Machining Technology(2) (고속절삭가공기술개발(2))

  • 이춘만;류승표;정원지;정종윤;고태조
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.106-112
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    • 2003
  • High-speed machining is one of the most effective technology to improve productivity. Because of the high speed and high feed rate, high-speed machining can give great advantages for the machining of dies and molds. This paper describes on the improvement of machining accuracy in high-speed machining and an estimate about machining accuracy of high-speed machining.

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Optimization of high-speed machining process using constrained R-T characteristic curve (절삭률-공구수명 특성 곡선을 이용한 고속가공 공정의 최적화에 관한 연구)

  • 최용철;김동우;장윤상;조명우;허영무
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.100-105
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    • 2003
  • With the recent development of machining technology, high speed machining process is widely used for-the mold and difficult-to -cut-materials machining since it allows achieving high productivity and surface quality. However, during the high speed machining process, high cutting speed and feed rate can cause abrupt tool life decrease due to rapid rising of the cutting tool temperature. Such situation may cause increase of machining cost. Thus, in this study, developed optimization algorithm is applied to determine optimal machining variables for multiple high speed machining. The R-T characteristic curve for machining economics problems with a linear-lorarithmic tool life model is determined by applying sensitivity analysis. finally, a series of high speed machining experiments are performed to determine the desired optimal machining variables, and the results are analyzed.

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Study on the High-Speed Machining Using High Speed Tooling System in Machining Center (범용 머시닝센터에서 주축증속기를 이용한 고속절삭에 관한 연구 -주축의 회전정도(Run-Out)가 가공특성에 미치는 영향 -)

  • 김경균;이용철;이득우;김정석;황경현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.41-45
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    • 1996
  • In order to realize the high-speed machining, the relative technologies for high speed machining tool and high speed machining are required now, The machining accuracy is influenced on the disturbance by the synchronized working conditions(cutting force, spindle Run-out, thermal deformation etc.) In this paper, the effect of spindle Run-out for the high speed machining is investigated. The results show that the spindle Run-out has a great influence on the machining accuracy in high speed machining.

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A Study on the Improvement of Machining Accuracy in High Speed Machining of STD11 (STD11 금형강의 고속가공에서 가공정밀도 향상에 관한 연구)

  • 이춘만;최치혁;정원지;정종윤;고태조;김태형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.329-334
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    • 2002
  • High-speed machining is one of the most effective technology to improve productivity. Because of the high speed and high feed rate, high-speed machining can give great advantages for the machining of dies and molds. This paper describes on the improvement of machining accuracy in high-speed machining. Depth of cut, feed rate, spindle revolution and cutting force are control factors. The effect of the control factors on machining accuracy is discussed for the results of surface roughness and machining error in Z-direction for the high speed machining of STD11.

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A Study on the Evaluation on High-speed Machining Characteristics of AL7075 (AL7075의 고속가공특성 평가)

  • 이종현;이동주;이응숙;신보성
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.220-224
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    • 2001
  • High-speed machining is one of the most effective technologies to improve productivity. Because of the high speed and high feedrate, high-speed machining can give great advantages for the machining of dies and molds. To perform efficient high-speed machining, evaluation of high speed machinability must be studied preferentially and it can be identified by investigation of cutting force. To measure cutting force in high-speed machining, dynamometer has to have high natural frequency. In this paper, The dynamometer which has high natural frequency used to measure the cutting force in various cutting conditions. High-speed machining characteristics are evaluated by the cutting force, FFT analysis of the cutting force and chip formation.

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Development of High Speed Machining Technology (고속절삭가공기술개발)

  • 이춘만;최치혁;정원지;정종윤;고태조;김태형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.266-272
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    • 2002
  • High-speed machining is one of the most effective technology to improve productivity. Because of the high speed and hugh fried rate, high-speed machining can alive great advantages for the machining of dies and molds. This paper describes on the improvement of machining accuracy in high-speed machining. Depth of cut, feed rate and spindle revolution are control factors. The effect of the control factors on machining accuracy is discussed fur the results of surface roughness and machining error in Z-direction of the high speed machining.

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A Study on the High-Speed Machining of Die/Mold Material Using a Spindle-Speeder (주축증속기를 이용한 금형강의 고속절삭에 관한 연구)

  • 이용철;강명창;이득우;김정석
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.8
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    • pp.81-87
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    • 1998
  • High-speed machining is one of the most effective technologies to improve productivity. Because of the high speed and high feedrate, high-speed machining can give great advantages for the machining of dies and molds. In this paper, high-speed machining for HP-4 die material was carried out with a coated tungsten carbide ball endmill. In the high-speed machining, the cutting force and surface roughness of workpiece show various characteristics in different cutting conditions. Especially, the surface roughness of the workpiece depends largely on pick feed and feed-per-revolution of the ball endmill. In the condition where pick feed and feed-per-revolution are equal, better surface roughness is measured. By obtaining good surface roughness at high speed, efficiency of machining can be increased.

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Die and Mold Making for Connecting Rod Parts through High Speed Machining (고속가공을 통한 커넥팅 로드용 금형 가공)

  • 임유업;김정석;강명창;이득우;정융호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.926-929
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    • 2000
  • Recently, there are lots of applications in machining dies using CAD/CAM systems. which results in reduction of machining time and rising of machining efficiency applying high speed machining and high quality machining. Investigation of machinability is necessary in order to apply high speed machining. In machining complicate 3D model such as connecting rod die. the need of high speed machine and coated tool is requested recently in this field. This paper introduce the database of high speed machining to improve machining efficiency of connecting rod die.

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A Study on High Speed Machining Distortion Characteristics of Aluminum Lithium Alloys Wing Rib (Al-Li 합금 윙립의 고속가공 변형특성에 관한 연구)

  • Lee, In-Su;Kim, Hae-Ji
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.6
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    • pp.111-118
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    • 2014
  • Aluminum lithium alloys are new materials developed for lightweight aircraft parts. However, as compared with conventional aluminum alloys in high-speed machining, problems such as tool wear, machining distortion, and cutting ability arise. This study presents the machining distortion characteristics of an Al-Li alloy wing tip in relation to the cutting heat in high-speed machining. A machining experiment was conducted with high-speed machining equipment for an evaluation of the machining distortion characteristics, with each machining stage temperature change of the workpiece machining surface, and the inside and outside temperature changes of the equipment measured. By measuring the amount of distortion of the workpiece before and after machining, the cutting heat was analyzed with regard to its effect on machining distortion in the product.