• Title/Summary/Keyword: Holding and Release Mechanism

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A Study on the Nylon Wire Holding and Release Mechanism for Cube Satellites by Applying Constant Holding

  • Koo, KeonWoo
    • Journal of Aerospace System Engineering
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    • v.15 no.4
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    • pp.1-6
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    • 2021
  • The non-explosive holding and release mechanism is used to prevent damage to the mission component caused by explosives when the deployment structure for Cube Satellites is separated. However, among the several types available, the non-explosive holding and release mechanism system using nylon wires depend on the nylon wire knot method and tightening power of the worker. Therefore, in this study, we conducted experiments with the operation of a new holding and release mechanism system by conceptualizing the Boa System Dial, which can provide a constant tightening force regardless of worker proficiency and deploying a imitational solar panel. In this study, the process of binding and unbinding with constant tension was recorded while applying the novel non-explosive holding and release mechanism using the Boa System Dial proposed. In addition, required advances are indicated for the application of the proposed system to actual Cube Satellites.

Development of Flight Model of Segmented Nut Type Holding and Release Mechanism Using Burn Wire Cutting Method for On-orbit Verification (열선절단형 분리너트식 구속분리장치의 궤도검증을 위한 비행모델 개발)

  • Lee, Myeong-Jae;Lee, Yong-Keun;Kang, Suk-Joo;Oh, Hyun-Ung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.911-915
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    • 2014
  • Pyrotechnic devices are widely used for space appendages. However, a cube satellite requirements do not permit the use of explosive pyrotechnic device. A nichrome burn wire release has typically been used for holding and release of deployable appendages of the cube satellite due to its simplicity and low cost. However, relatively low mechanical constraint force and system complexity for application of multi-deployable systems are disadvantages of the conventional mechanism. To overcome these drawbacks, we have developed a segmented nut type holding and release mechanism based on the nichrome burn wire release. The great advantages of the mechanism are much lower shock level and larger constraint force than the conventional mechanism using pyro. Flight model for on-orbit verification was developed and verified through release function test, vibration test and thermal vacuum test.

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Mechanism Design of Cube Satellite for Multi-deployable Structures and Autonomous System Operation after Launcher Separation (복수구조 전개 및 발사체 분리직후 시스템 자동운용을 위한 큐브위성의 메커니즘 설계)

  • Lee, Myoung-Jae;Jung, Hyun-Mo;Oh, Hyun-Ung
    • Journal of Aerospace System Engineering
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    • v.7 no.3
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    • pp.20-25
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    • 2013
  • In case of cube satellite, it is difficult to realize the same performance as commercial satellite due to its highly restricted unit accommodation space. To maximize the performance of the cube satellite, design concept considering the multi-function of satellite is required. In this paper, mechanism design of cube satellite which is applicable for the holding and release of multi-deployable structures has been proposed and investigated. In addition, a switch mechanism design for the autonomous system operation just after the cube satellite separation from P-POD has also been proposed. The effectiveness of the mechanism design for holding and release of multi-deployable structures has been demonstrated by EM test of the holding and release mechanism.

Functional Verification of Engineering Model of Non-explosive Shockless Holding and Release Mechanism Using Heating Wire Cutting Method (열선 절단 방식을 적용한 비폭발식 무충격 구속분리장치 EM의 기능검증)

  • Oh, Hyun-Ung;Jeon, Su-Hyeon
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.5
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    • pp.401-406
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    • 2013
  • Non-explosive shockless holding and release mechanism for a nano class small satellite application has been proposed and investigated. The great advantages of the mechanism are a much lower shock level and larger constraint force than the conventional mechanism using pyro and the heating wire cutting mechanism which has been generally applied to the cube satellite program. To investigate the effectiveness of the mechanism design, EM mechanism was developed and tested to verify the basic function of the mechanism. The test results indicate that the proposed mechanism is well functioning as the mechanism design intends.

Performance Evaluation of Hinge Driving Separation Nut-type Holding and Releasing Mechanism Triggered by Nichrome Burn Wire

  • LEE, Myeong-Jae;LEE, Yong-Keun;OH, Hyun-Ung
    • International Journal of Aeronautical and Space Sciences
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    • v.16 no.4
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    • pp.602-613
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    • 2015
  • As one of the mission payloads to be verified through the cube satellite mission of Cube Laboratory for Space Technology Experimental Project (STEP Cube Lab), we developed a hinge driving separation nut-type holding and releasing mechanism. The mechanism offers advantages, such as a large holding capacity and negligible induced shock, although its activation principle is based on a nylon cable cutting mechanism triggered by a nichrome burn wire generally used for cube satellite applications for the purpose of holding and releasing onboard appendages owing to its simplicity and low cost. The basic characteristics of the mechanism have been measured through a release function test, static load test under qualification temperature limits, and shock measurement test. In addition, the structural safety and operational functionality of the mechanism module under launch and on-orbit environments have been successfully demonstrated through a vibration test and thermal vacuum test.

Performance Verification of Hinge Driving Segmented Nut Type Holding and Release Mechanism for Cube Satellite Applications (큐브위성용 힌지 구동형 분리너트식 구속분리장치의 실험적 성능검증)

  • Oh, Hyun-Ung;Lee, Myeong-Jae
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.42 no.6
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    • pp.529-534
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    • 2014
  • Pyrotechnic devices are widely used for space appendages. However, a cube satellite requirements do not permit the use of explosive pyrotechnic device. A nichrome burn wire release has typically been used for holding and release of deployable appendages of the cube satellite due to its simplicity and low cost. However, relatively low mechanical constraint force and system complexity for application of multi-deployable systems are disadvantages of the conventional mechanism. To overcome these drawbacks, we developed a hinge driving segmented nut type holding and release mechanism based on the nichrome burn wire release. The functional performance of the mechanism has been verified through release function test, static load test and shock level measurement test.

Launch and On-orbit Environment Verification Test of Flight Model of Hinge Driving Type Holding and Release Mechanism based on the Burn Wire Release (열선분리방식을 이용한 힌지구동형 구속분리장치 비행모델의 발사 및 궤도환경 검증시험)

  • Lee, Myeong-Jae;Lee, Yong-Keun;Kang, Suk-Joo;Oh, Hyun-Ung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.3
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    • pp.274-280
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    • 2016
  • Hinge driving type holding and release mechanism based on the burn wire release for application of cubesat is main payload of STEP Cube Lab. (Cube Laboratory for Space Technology Experimental Project) to be launched at 2015. It has high constraint force, low shock level as well as surmounting drawbacks of conventional nichrome burn wire release method that has relatively low constraint force and system complexity for application of multi-deployable systems. In this paper, we have proposed a flight model of holding and release mechanism for the verification of the constraint force and deployment status signal acquisition. To validate the effectiveness of the flight model, launch and on-orbit environment verification test have been performed.

Functional Verification of Pin-puller-type Holding and Release Mechanism Based on Nylon Wire Cutting Release Method for CubeSat Applications (나일론선 절단 방식에 기반한 Pin-puller형 큐브위성용 태양전지판 구속분리장치의 기능검증)

  • Go, Ji-Seong;Son, Min-Young;Oh, Hyun-Ung
    • Journal of Aerospace System Engineering
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    • v.15 no.5
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    • pp.81-88
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    • 2021
  • In general, a non-explosive nylon wire cutting-based holding and release mechanism has been used to store and deploy deployable solar panels of CubeSat. However, with this method, accessing the solar panel's access port for charging the cube satellite's battery and electrical inspection and testing of the PCB and payloads while the solar panel is in storage is difficult. Additionally, the mechanism must have a reliable release function in an in-orbit environment, and reusability for stow and deploy of the solar panel, which is a hassle for the operator and difficult to maintain a consistent nylon wire fastening process. In this study, we proposed a pin-puller-based solar panel holding and release mechanism that can easily deploy a solar panel without cutting nylon wires by separating constraining pins. The proposed mechanism's release function and performance were verified through a solar panel deployment test and a maximum separation load measurement test. Through this, we also verified the design feasibility and effectiveness of the pin-puller-based separation device.

Design and simulation of hydraulic system for launch vehicle holding device (우주발사체 지상고정장치 유압시스템 설계 및 해석)

  • Kim, Dae Rae;Yang, Seong Pil;Lee, Jaejun;Kim, Bum Suk;Lee, Young-Shin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.12
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    • pp.1087-1094
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    • 2016
  • The responsibility of the vehicle holding device (VHD) is to hold the launch vehicle while it is stayed on launch pad and release the holding mechanism to allow a lift-off of launch vehicle at a moment of lift-off. During a release of the holding mechanism, in order to prevent the Ka doing a doing a doing mode which is vertical oscillation of entire liquid propellant and very severe for vehicle structure, gradual release of holding force is required. Also, a release operation of all 4 VHD should be synchronized very precisely. In this study, to comply the "gradual release and synchronized operation requirement", concept of VHD hydraulic system using an accumulator, pyro valve and orifice to control speed of hydraulic cylinder is proposed instead of using complicated hydraulic components. Then through multi-body dynamic analysis and computational hydraulic analysis, a size of orifice to meet a target speed of hydraulic cylinder is calculated. Through this study, simple and reliable VHD hydraulic system complying requirements is designed.

Functional Verification of Nylon Wire Cutting-Type Holding & Release Mechanism for 6U CubeSat's Solar Panel (나일론선 절단방식 6U 큐브위성용 태양전지판 구속분리장치의 기능검증)

  • Park, Yeon-Hyeok;Go, Ji-Seong;Chae, Bong-Geon;Lee, Seong-Ho;Oh, Hyun-Ung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.10
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    • pp.867-875
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    • 2018
  • Conventional nylon wire cutting-type holding and release mechanisms (HRMs) are limited to securely hold the solar panel under launch environment as the size of the panel increases because the nylon wire is tightened directly on the surface of the solar panel. In this study, we proposed a nylon wire cutting-type HRM for 6U CubeSat's solar panel applying elliptic-shaped bracket with a Ball & Socket interface. The proposed HRM has the advantage of higher holding capability along in-plane and out-of plane directions of solar panel and simplicity in tightening process of nylon wire. The design drivers of structural design of CubeSat's solar panel with the proposed HRM were defined by structural analysis under launch loads. In addition, The design effectiveness of the proposed HRM was verified through the functional tests according to the thickness of nylon wire and the number of wire winding under various temperature conditions.