• Title/Summary/Keyword: Honeycomb structure

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The Optimum Design of the Light-weight Composite Pallet Plank for Assembly Line of LCD/PDP by using Honeycomb Sandwich Panel (하니컴 샌드위치 Panel을 이용한 LCD/PDP생산공정용 고기능성 복합 신소재 파렛트의 최적설계)

  • Kim, Y.H.;Choi, B.G.;Son, J.H.;Cho, Y.D.;Eum, S.H.;Woo, B.H.
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.06a
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    • pp.388-394
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    • 2005
  • A typical honeycomb sandwich panel consists of two thin, high-strength facings bonded to a thick, light-weight core. Each component by itself is relatively weak and flexible, but when it combind in a sandwich panel they produce a structure that is stiff, strong, and lightweight. In addition to use in honeycomb sandwich panels, honeycomb is used for energy absorption, radio frequency shielding, light diffusion, and to direct air flow.Accordingly, the usage of honeycomb sandwich structure is very widely applied to the aircraft, the automobile, and marine industry, etc., because of these advantages. Generally, this honeycomb sandwich structure is manufactured by autoclave process.In this study, the honeycomb sandwich structure was produced by prepreg. To prove the suitability the honeycomb sandwich structure with prepreg, The optimum design of the skin materials and honeycomb sandwich structure were evaluated with the theory of stress analysis.

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A Study on the Forming Process of Honeycomb Core by Finite Element Analysis (유한요소해석에 의한 하니컴 코어의 성형공정에 관한 연구)

  • Han, Kyu-Taek
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.5
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    • pp.58-64
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    • 2011
  • In this paper, research on the manufacturing technology of hexagonal structure core is investigated. Also the optimal forming process of the honeycomb core is developed and the rolling process is analyzed using finite element code, $DEFORM^{TM}$-3D. The standard honeycomb has a uniform hexagonal structure defined by the material, cell size, cell wall thickness and bulk density. Honeycomb core products can be made from any thin, flat material. The most common cell configuration is the hexagon but there are many other shapes for special applications. Because of the precision shape and the thin thickness, the honeycomb core is not easy to manufacture in the metal forming process. Through this study it was confirmed that after the rolling process, the section of honeycomb close to the standard shape can be obtained. This result is reflected to the manufacturing process design for the honeycomb core.

Experimental and numerical investigation on honeycomb, modified honeycomb, and spiral shapes of cellular structures

  • Faisal Ahmed, Shanta;Md Abdullah Al, Bari
    • Structural Engineering and Mechanics
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    • v.84 no.5
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    • pp.665-673
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    • 2022
  • Additive manufacturing is an emerging method to manufacture objects with complex shapes and intricate geometry, such as cellular structures. The cellular structures can widely be used in lightweight application as it provides a high strength-to-load ratio. Under the various testing condition, each topology shows different mechanical properties. This study investigates the structural response of various types of cellular structures in compression loading, both experimentally and numerically. For that purpose, honeycomb, modified honeycomb, and spiral-type topology were selected to investigate. Besides, structural properties change by changing the cell size for each topology is also investigated. The specimens were subjected to a compression test by a universal testing machine to determine the absorbed energy and other mechanical properties. An implicit numerical study was also conducted to determine cellular structure's mechanical characteristics. The experimental and numerical results show that the honeycomb structure absorbs the maximum energy compared to the other structures. The experimentally and numerically calculated absorbed energy for the 4.8 mm honeycomb structure was 32.2J and 30.63J, respectively. The results also show that the increase of cell size for a particular cellular structure reduces the energy-absorbing ability of that structure.

Fabrication and Its Evaluation of the Light-weight Composite Pallet Plank for an Assembly Line of LCD/PDP by using Honeycomb Sandwich Panel (하니컴 샌드위치 Panel을 이용한 LCD/PDP 생산 공정용 경량 고기능성 복합 신소재 파렛트 제조 및 그 특성 평가)

  • Kim, Yun-Hae;Choi, Byung-Geun;Son, Jin-Ho;Jo, Young-Dae;Eum, Soo-Hyun;Woo, Byung-Hun
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.2
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    • pp.304-310
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    • 2006
  • A typical honeycomb sandwich panel consists of two thin, high-strength facings bonded to a thick, light-weight core. Each component by itself is relatively weak and flexible, but when it combined in a sandwich panel they produce a structure that is stiff, strong, and lightweight. To prove the suitability the honeycomb sandwich structure with prepreg, the mechanical properties of the skin materials and honeycomb sandwich structure were evaluated with the static strength tests. Accordingly, the honeycomb sandwich structure made by autoclave process is available for a panel on LCD/PDP assembly line.

Investigation on Adhesion Properties of Sandwich Composite Structures Considering on Surface Treatments

  • Park, Gwanglim;Oh, Kyungwon;Kong, Changduk;Park, Hyunbum
    • International Journal of Aerospace System Engineering
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    • v.1 no.1
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    • pp.16-20
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    • 2014
  • Recently, various kinds of study on light weight structure are performing in the world. The Al honeycomb sandwich structural type adopt for improvement of lightness and structural stability to major part structure of aircraft or spacecraft. Adhesion badness properties of adhesive and adhesion properties of fillet mainly studied about al honeycomb structure. But study for adhesive properties of sandwich construction with surface treatment of Aluminum alloy barely performed. In this study, adhesive film was used between Al and honeycomb core of honeycomb panel[1]. The study for adhesive properties of sandwich construction with surface treatment of AA 5052 skin was performed.

Weight Minimization of a Beam Structure Using a Honeycomb Sandwich Panel (허니컴 샌드위치 패널을 이용한 보 구조물의 경량화에 관한 연구)

  • 성활경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.125-128
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    • 2003
  • In machine tool design, fast traversing cannot be achieved without reducing mass of the moving part. Honeycomb sandwich panel is extremely lightweight, and relatively rigid at the same time. We can reduce much weight when we selectively utilize honeycomb sandwich panels as stiffeners on machine tool structures. Feasibility of reducing weight is studied using a beam structure with both ends fixed.

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Estimation on Elastic Properties of SiC Ceramic Honeycomb Substrate (SiC 세라믹 하니컴 담체의 탄성 물성치 평가)

  • Cho, Seok-Swoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.12
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    • pp.6106-6113
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    • 2013
  • Automotive three-way catalyst substrate has a cordierite ceramic honeycomb structure. The substrate in the high engine speed range doesn't satisfy the design fatigue life due to the low mechanical properties of cordierite ceramic. SiC ceramic has higher mechanical properties than cordierite ceramic. If the automotive three-way catalyst substrate is made from the SiC ceramic honeycomb structure, the substrate can be prevented from premature failure. In this study, the mechanical properties of SiC ceramic honeycomb substrate were estimated by FEA. The FEA results indicated that the MOR and elastic modulus for the SiC ceramic honeycomb substrate was much higher than those for the cordierite ceramic honeycomb substrate.

Hemp fibre woven fabrics / polypropylene based honeycomb sandwich structure for aerospace applications

  • Antony, Sheedev;Cherouat, Abel;Montay, Guillaume
    • Advances in aircraft and spacecraft science
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    • v.6 no.2
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    • pp.87-103
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    • 2019
  • Recently, natural fibre composites are widely used in aerospace industries due to their good specific mechanical properties, better acoustic properties, light weight, readily availability, biodegradability, recyclability, etc. In this study, the hemp fibre woven fabrics / polypropylene based honeycomb sandwich structure were proposed for aerospace applications. Firstly, the hemp fibre woven fabrics based honeycomb sandwich structures were manufactured and experimental mechanical tests (compressive and flexural) were performed in the laboratory. Numerical simulation was also performed and analysed to validate the proposed methodology. Different complex shaped aircraft part CAD models were created and numerical analysis was carried out in order to have a better understanding about the complex honeycomb sandwich structures.

Analytical Study of H-Honeycomb Sandwich Core Structure Model based on Truss (트러스를 기반으로 형성된 H-벌집형 샌드위치 심재 모델의 해석적 연구)

  • Choi, Jeong-Ho
    • Journal of the Korean Society of Industry Convergence
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    • v.20 no.2
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    • pp.133-140
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    • 2017
  • This paper is a study of the central structural unit model of the sandwich core structure. The applied model is based on the honeycomb structure formed by the truss, the H-shaped honeycomb structure formed by adding the truss of H shape to the space of the center portion, and the honeycomb structure formed by the plate. Applied material property is AISI 304 stainless steel, which has cost effectiveness and easy to get near place. The truss diameter of the model is three different type: 1mm, 2mm and 3mm. ABAQUS software is obtained to do the analysis and applied test is quasi-static loading. Boundary conditions for the analysis are that vertical direction loading at top place without any rotation and bottom surface is fixed. The test results show that the H-truss model has the highest stiffness and yield strength. Therefore, it is hoped that more and more researching for the development of a unit model in sandwich core structure has been investigating and that the developed sandwich core model can be applied into various industrial fields such as mechanical or aerospace industries.

A Study on Transmission Loss Characteristics of Honeycomb Structure (허니콤 구조물의 차음특성에 관한 연구)

  • 김운경;김정태;김관주;김석현
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.1
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    • pp.19-25
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    • 2003
  • As a test specimen. an aluminum extruded panel with a dimension of 640 mm$\times$740 mm$\times$40mm is considered. This plate has 9 mm thickness if mass is concerned. Based on the FEM modeling in rigidity. the specimen turns out to be 32 mm and 12 mm thickness In isotropic steel plate. Also, the characteristics of transmission loss on the honeycomb structure have been examined experimentally with reverberation chamber. A honeycomb structure follows mass law in above 800 Hz. In order to improve the noise transmission effect in lower frequency, extra damping treatment is suggested. As a conclusion. the examined honeycomb structure Is designed to Improve the bending rigidity, not for the noise reduction.