• Title/Summary/Keyword: Hot-press sintering

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Mechanical Properties of B4C Ceramics Fabricated by a Hot-press Sintering (일축 가압 소결법을 이용한 고밀도 탄화 붕소 제조 및 기계적 특성)

  • Chae, Jae-Hong;Park, Joo-Seok;Ahn, Jong-Pil;Kim, Kyoung-Hun
    • Journal of the Korean Ceramic Society
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    • v.46 no.1
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    • pp.81-85
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    • 2009
  • $B_4C$ ceramics were fabricated by a hot-press sintering method and their sintering behavior, microstructure and mechanical properties were evaluated. Relative density of $B_4C$ ceramics were obtained by a hot-press sintering method reached as high as 99% without any sintering additives. The mechanical properties of $B_4C$ ceramics was improved by a methanol washing process which can remove $B_2O_3$ phase from a $B_4C$ powder surface. This improvement results from the formation of homogeneous microstructure because the grain coarsening was suppressed by the elimination of $B_2O_3$ phase. Particularly, mechanical properties of the sintered specimen using a methanol washed powder improved compared with the specimen using an as-received commercial powder.

Optical properties of ZnS ceramics by hot press stack sintering process (고온 가압 적층 소결에 의한 황화아연 세라믹스의 광학성 특성)

  • Park, Buem-Keun;Paik, Jong-Hoo
    • Journal of Sensor Science and Technology
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    • v.30 no.3
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    • pp.148-153
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    • 2021
  • During the manufacture of a ZnS lens with excellent transmittance in the mid-infrared region (3-5 ㎛) by the hot-press process, a single-layer sintering method is used in which one lens is manufactured in one process. Additional research is required to improve this single-layer sintering method because of its low manufacturing efficiency. To solve this problem, the variation in optical properties of ZnS lenses with change in sintering temperature was investigated by introducing a Stack sintering method that can sinter multiple lenses simultaneously. A carbon paper was placed between the molded lenses and sintered into five layers. The average permeability of 67% at medium infrared wavelengths of 3-5 ㎛ was excellent under the following sintering conditions: pressure of 50 MPa and temperature of 850℃. This value is 1% less than the average permeability in the case of single-layer sintering of the ZnS lens. It was confirmed that the stack sintering method developed in this study can be used to manufacture a large number of lenses with excellent characteristics in a single process.

Sintering of Zriconium Diboride through Fe-based Liquid Phase (철계 액상을 통한 붕화지르코늄의 소결)

  • 우상국;한인섭;김흥수;양준환;강을손;김종희
    • Journal of the Korean Ceramic Society
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    • v.33 no.3
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    • pp.259-268
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    • 1996
  • In the present study the effect of the addition of Fe on the pressureless and hot press sintering behavior was studied under Ar atmosphere. Pressureless sintering was performed 1900~220$0^{\circ}C$ under. Ar atmosphere. The addition of 1 wt% Fe was increased effectively of the sintered density. However it was impossible to obtain high density higher than 90%,. Zr-Fe-B compound in liquid phase was observed from the EDS and WDS analysis. It was considered that sinterability was enhanced due to the mass transfer through Fe based liquid phase formed at the sintering temperature. Hot pressing was performed at 1600~1$700^{\circ}C$ under Ar atmos-phere for 1 hr. It was possible obtain 95% relative density of ZrB2 specimen which is higher density at pressure-less sintering. It could be thought that ZrB2 particles was rearranged through liquid phase by applied pressure during initial stage of sintering.

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Spark Plasma Sintering and Hot Pressing Sintering of Nanocrystalline WC-$10C_o$-0.8VC

  • Zhu, Li Hui;Shao, Guang Jie;Liu, Yi Xiong;Siddle, Dave
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.894-895
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    • 2006
  • WC-$10C_o$-0.8VC nanocrystalline powders were sintered by spark plasma sintering (SPS) and hot press sintering (HPS), and the microstructure and properties were compared. Results show that dense WC-$10C_o$-0.8VC can be obtained by SPS in several minutes when the sintering temperature is $>1200^{\circ}C$. Sintered at a temperature of $1300^{\circ}C$ the sample prepared by SPS for 3 minutes has higher density, finer grains and better properties than that prepared by HPS for 60 minutes. SPS can be used to prepare nanocrystalline WC-$10C_o$-0.8VC with improved properties when suitable sintering parametesr are chosen.

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Properties of Y-Ba-Cu-O High Tc Superconductor prepared by Sintering, Sintering + HIP and Hot Press (Y-Ba-Cu-O계 고온 초전도체의 제조공정에 따른 물성)

  • Shin, Mee-Nam;Paek, Su-Hyon
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1988.05a
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    • pp.10-12
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    • 1988
  • High Tc Y-Ba-Cu-O Superconductors were fabricated by sintering, sintering + HIP and Hot Pressing. Specimens were sintered at $940^{\circ}C$ and $960^{\circ}C$. In case that sintered specimens were treated by HIP, the relative density was increased 5-6% in comparison with sintered ones. X-ray analysis of each specimens represented orthorhombic phase and Tc measurements showed a sharp drop in the temperature range $95-88^{\circ}K$. The relative density of hot pressed samples was lower than 80%.

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Influence of Sintering Additives and Temperature on Fabrication of LPS-SiC (액상소결법에 의한 탄화규소 제조시 소결조제와 온도의 영향)

  • JUNG HUN-CHAE;YOON HAN-KI
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.11a
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    • pp.266-270
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    • 2004
  • SiC materials have been extensively studied for high temperature components in advanced energy system and advanced gas turbine because it has excellent high temperature strength, low coefficient of thermal expansion, good resistance to oxidation and good thermal and chemical stability etc. However, the brittle characteristics of SiC such as low fracture toughness and low strain-to fracture still impose a severe limitation on practical applications of SiC materials. For these reasons, SiC/SiC composites can be considered as a promising for various structural materials, because of their good fracture toughness compared with monolithic SiC ceramics. But, high temperature and pressure lead to the degradation of the reinforcing jiber during the hot pressing. Therefore, reduction of sintering temperature and pressure is key requirements for the fabrication of SiC/SiC composites by hot pressing method. In the present work, monolithic Liquid Phase Sintered SiC (LPS-SiC) was fabricated by hot pressing method in Ar atmosphere at $1800^{\circ}C$ under 20MPa using $Al_2O_3,\;Y_2O_3\;and\;SiO_2$ as sintering additives in order to low sintering temperature and sintering pressure. The starting powder was high purity $\beta-SiC$ nano-powder with all average particle size of 30mm. The characterization of LPS-SiC was investigated by means of SEM and three point bending test. Base on the composition of sintering additives-, microstructure- and mechanical property correlation, tire compositions of sintering additives are discussed.

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Thermoelectric Properties of the (Pb$_{1-x}$Sn/$_{x}$)Te Sintered by AC Applied Hot Pressing (AC 통전식 Hot Press 법에 의해 제조된 (Pb$_{1-x}$Sn/$_{x}$)Te 열전반도체의 물성)

  • 신병철;황창원;오수기;최승철;백동규
    • Journal of the Microelectronics and Packaging Society
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    • v.7 no.4
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    • pp.1-5
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    • 2000
  • Properties of AC applied hot pressed ($Pb_{1-x}Sn_{x}$) Te thermoelectrics were investigated. Mechanical alloying process used to produce alloyed powder to reduce the inhomogeneity and to avoid vaporization of constituents. It showed an increase in the mechanical alloying time with increasing of Sn contents in ($Pb_{1-x}Sn_{x}$)Te. ($Pb_{1-x}Sn_{x}$)Te were sintered at 873 to 923K for 1-4 minutes, under 150 kgf/$\textrm{cm}^2$ by AC applied hot pressng method. The short sintering time of AC applied hot pressing process could reduce the vaporization of Te. The density of ($Pb_{1-x}Sn_{x}$) Te was more dependent on the sintering temperature than the sintering time. The p-n transition was observed at x=0.1 but only p type conduction behavior was observed at more than 20 mol% of Sn compositions. The maximum value of Seebeck coefficient is 250 $\mu$V/K for x=0.2 at 500K. As the amount of Sn increases, the peak value of Seebeck coefficient drops and shifts to higher temperature and the peak value of electrical conductivity decreased with increasing temperature.

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Directional Effect of Applied Pressure during the Sintering on the Microstructures and Fracture Toughness of Heat-treated Silicon Nitride Ceramics (소결시의 가압방식이 열처리 후 질화규소의 미세조직과 파괴인성에 미치는 영향)

  • 이상훈;박희동;이재도
    • Journal of the Korean Ceramic Society
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    • v.32 no.6
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    • pp.653-658
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    • 1995
  • Directional effect of applied pressure during sintering on the microstructure and fracture toughness of the heat-treated silicon nitride ceramics has been investigated. The specimens with a composition of 92Si3N4-8Y2O3(in wt%) were sintered at 172$0^{\circ}C$ by a hot press (HP ) and a hot isostatic press (HIP) and heat-treated for grain growth at 1800~20$0^{\circ}C$. The fracture toughness of the HP samples increased with the grain size while the fracture toughness of the HIP treated samples remained the same even though the grain growth occurred. This discrepancy was explained by a bimodal grain size distribution and large aspect ratio of the HPed samples and a monomodal grain size distributjion and samll aspect ratio of the HIP treated samples.

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Mechanical Properties of Bulk Ti3SiC2 Synthesized by a Hot Press Sintering (가압 소결법으로 합성된 Ti3SiC2 소결체의 기계적 특성)

  • Cho, Gyoung-Sun;Hwang, Sung-Sic;Kwon, Huck-Bo;Park, Sang-Whan
    • Journal of the Korean Ceramic Society
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    • v.47 no.6
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    • pp.560-565
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    • 2010
  • Nano laminated bulk $Ti_3SiC_2$ was synthesized by hot press process using TiCx/Si powder mixture at the temperature range of $1300^{\circ}C\sim1500^{\circ}C$. pure $Ti_3SiC_2$ was synthesized by a hot pressing above $1400^{\circ}C$, while unreacted TiCx were remained in bulk $Ti_3SiC_2$ which synthesized below $1400^{\circ}C$. The sintering density of bulk $Ti_3SiC_2$ were varied with the amount of TiCx. It was found that the mechanical properties and micro structures of bulk $Ti_3SiC_2$ were closely related to the amounts of TiCx which was controlled by the hot pressing temperature. The TiCx increase the flexural strength of bulk $Ti_3SiC_2$, while the fracture toughness and thermal shock resistance of bulk $Ti_3SiC_2$ were decreased with the content of TiCx. The plastic deformations of bulk $Ti_3SiC_2$ were appeared above $1000^{\circ}C$.

Effect of carbon and boron addition on sintering behavior and mechanical properties of hot-pressed SiC (카본 및 보론 첨가가 탄화규소 열간 가압 소결거동 및 기계적 특성에 미치는 영향)

  • Ahn, Jong-Pil;Chae, Jae-Hong;Kim, Kyoung-Hun;Park, Joo-Seok;Kim, Dae-Gean;Kim, Hyoung-Sun
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.18 no.1
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    • pp.15-21
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    • 2008
  • SiC has an excellent resistance to oxidation and corrosion, high temperature strength and good thermal conductivity. However, it is difficult to density because of its highly covalent bonding characteristics. Hot-press sintering process was applied to fabricate fully densified SiC ceramics with carbon and boron addition as a sintering additive. The addition of carbon improved the mechanical properties of SiC because it could induce a fine and homogeneous microstructure by the suppression of abnormal growth of SiC grain. Also, the addition of carbon could control the phase transformation of SiC. The phase transformation of 6H to 4H increased with sintering temperature but the addition of carbon decreased that kind of phase transformation.