• Title/Summary/Keyword: Induction Heater

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A Study on the Electrical Fan Heater using High Efficiency Induction Heating (고효율 유도가열형 전기온풍기에 관한 연구)

  • Shin, Dae-Chul;Woo, Hyoung-Gyun
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.26 no.3
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    • pp.24-30
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    • 2012
  • A proposed the electrical fan heater using induction heating is innovative system which applied IH(Induction Heating) magnetic induction heating generated from induction-heated metallic package and high-frequency power circuit technique for thermal converse technique. In this occurs not burning, so that the working environment and deterioration of products can be improved. The existing heater that low efficiency by heated resistance or using fossil fuel of coal, diesel, kerosene has problems about burden for high cost price. In this paper are compared efficiency the existing heaters and designed electrical fan heaters using 3[kW]-Class full-bridge resonant inverter. In addition, action analysis and application of system are discussed.

A Numerical Study on Temperature Profiles of Steel Plates Heated by Induction Heater (강재의 유도가열 방법의 수치적 승온 해석)

  • Kim, Hyeong-Jin;Chung, Won-Cheol;Cho, Byoung-Soo
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1412-1416
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    • 2003
  • Induction Heaters are commonly used in heating steel strip product, because it can rapidly and efficiently heat steel strip/bar. In this study, a inductive heating model is developed and the predictions are compared with measured temperatures. The temperatures are measured from POSCO thin-slab rolling facility (so called Minimill). Induction heater is installed between reduction unit and holding furnace This induction heater raise the temperature of steel bars from $930^{\circ}C$ to about $1100^{\circ}C$ which gives the required temperature for finishing mill process after holding period at holding furnace. Unlike other simple equation models, this model allows us to predict temperature profiles of sections of steel bars.

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A study on Optimal Design for the Inductance and Coreloss of Plate Type Induction Heater for Electric Vehicle (전기자동차용 판형 인덕션 히터의 인덕턴스 및 철손 최적설계 연구)

  • Kang, Jun-Kyu;Jo, Byoung-Wook;Kim, Ki-Chan
    • The Journal of the Korea Contents Association
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    • v.18 no.10
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    • pp.425-430
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    • 2018
  • The battery system of an electric vehicle suffers from the problem the battery output and the service life decrease at low temperature. A Positive Temperature Coefficient(PTC) heater is used for maintaining room temperature but is heavy due to a complicated insulation structure. The larger the weight is, the lower the fuel economy of the electric vehicle is. On the other hand a induction heater have a simple insulation structure, which is effective in weight reduction and has a rapid temperature rise. The induction heater consists of an LC resonance circuit. The larger the capacitance is, the higher the price and weight is. Therefore, the inductance should be increased to reduce the capacitance. Also, the main heat source of the induction heater is coreloss. So, it is important to optimize inductance and coreloss in terms of electromagnetic field design. In this paper, the inductance and the coreloss according to the change of the induction heater structure were optimized through the Taguchi method and Finite Element Method(FEM) simulation.

Electric Fan Heater Design for Eco-Energy Saving (친환경 에너지 절감형 전기온풍기 기구설계)

  • Sul, Yong-Tae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.4
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    • pp.474-479
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    • 2016
  • As the Eco-energy is recently required, electrical energy is fast increased. Several induction heating methods are attractive for Eco-energy and energy saving. In this paper, electrical fan heater was designed and developed with new concept for energy saving by electromagnetic induction heating. Proposed system was composed of three module, blast part, induction heating part and power transformation part. Induction heating method was adapted for heating and the resonant inverter was used for increasing of the power transformation efficiency. Full-bridge resonant inverter was adopted to resonant inverter. This system was composed of induction heating part made with metal(SUS 40 series), and power transformation part made with rectifier module, filter module and resonant inverter. From these results, the proposed new electric heater could be saved the energy from faster increasing the temperature compared to commercial gas and other electric heater. This electrical fan heater is possible to be used in field of home, commercial and agricultural area for eco-energy saving heater.

A Study on the Maximum Energy Transfer of a Small Industrial Induction Heater (소형산업용 인덕션 히터의 최대에너지 전달에 관한 연구)

  • Lee, Jeong-Bin;Kim, Tae-Myoung;Kim, Young-Wan
    • Journal of IKEEE
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    • v.25 no.3
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    • pp.534-539
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    • 2021
  • Induction heating method that allows the maximum heating power to be delivered by varying switching frequency in the inductance change of the work coil of induction heater was proposed in this paper. Depending on the type of work piece in the work coil and proximity to the work coil, the resonance frequency of the resonant circuit will be changed. It may be difficult to deliver the maximum power due to the damage of the induced heater element or switching loss depending on the resonance frequency and switching frequency operating relationship. The switching frequency was variable to maintain the maximum power transmission by sensing the heating power due to the change of the resonance frequency. Through the result of the proposed method that can be controlled within the required output change range according to the change of the switching frequency corresponding to the change of the resonance frequency, the induction heater having a variable switching frequency characteristic that can transmit almost constant output power (within 0.43 dB) power efficiency was achieved.

Development of Induction Heater Hot Water System using New Active Clamping Quasi Resonant ZVS PWM Inverter

  • Kwon, Soon-Kurl;Mun, Sang-Pil
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.11
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    • pp.23-29
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    • 2008
  • This paper presents a new conceptual electromagnetic induction eddy current based stainless steel plate spiral type heater for heat exchanger or dual packs heater in hot water system boiler steamer and super heated steamer, which is more suitable and acceptable for new generation consumer power applications. In addition, an active clamping quasi-resonant PWM high frequency inverter using trench gate IGBTs power module can operate under a principle of zero voltage soft commutation with PWM is developed and demonstrated for a high efficient induction heated hot water system and boiler in the consumer power applications. This consumer induction heater power appliance using active clamping soft switching PWM high frequency inverter is evaluated and discussed on the basis of experimental results.

Development of Induction Heated Hot Water Producer using Soft Switching PWM High Frequency Inverter

  • Fujita Kentarou;Moisseev Serguei;Gaimage Laknath;Chandhaket Sarawouth;Muraoka Hidekazu;Nakaoka Mutsuo
    • Proceedings of the KIPE Conference
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    • 2003.07b
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    • pp.491-494
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    • 2003
  • This paper presents a new conceptual electromagnetic induction eddy current-based stainless steel plate spiral type heater for heat exchanger or Dual Packs Heater in hot water producer, boiler steamer and super heated steamer, which is more suitable and acceptable for new generation consumer power applications. In addition, all active clamped edge resonant PWM high frequency inverter using trench gate IGBTs power module can operate under a principle oi zero voltage soft communication with PWM is developed and demonstrated for a high efficient Induction heated hot water producer and boiler in the consumer power applications. This consumer induction heater power appliance using active clamp soft switching PWM high frequency inverter is evaluated and discussed on the basis of the simulation and experimental results.

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Semiconductor wafer exhaust moisture displacement unit (반도체 웨이퍼 공정 배기가스 수분제어장치)

  • Chan, Danny;Kim, Jonghae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.8
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    • pp.5541-5549
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    • 2015
  • This paper introduces a safer and more power efficient heater by using induction heating, to apply to the semiconductor wafer fabrication exhaust gas cleaning system. The exhaust gas cleaning system is currently made with filament heater that generates an endothermic reaction of N2 gas for the removal of moisture. Induction theory, through the bases of theoretical optimization and electronic implementation, is applied in the design of the induction heater specifically for the semiconductor wafer exhaust system. The new induction heating design provides a solution to the issues with the current energy inefficient, unreliable, and unsafe design. A robust and calibrated design of the induction heater is used to optimize the energy consumption. Optimization is based on the calibrated ZVS induction circuit design specified by the resonant frequency of the exhaust pipe. The fail-safe energy limiter embedded in the system uses a voltage regulator through the feedback of the MOSFET control, which allows the system performance to operate within the specification of the N2 Heater unit. A specification and performance comparison from current conventional filament heater is made with the calibrated induction heater design for numerical analysis and the proof of a better design.

Development of Induction Heated Hot Water System using Soft Switching PWM High Frequency Inverter

  • Lee, Jong-Kurl;Mun, Sang-Pil;Park, Man-Kyu;Nakaoka, Mustsuo
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2008.05a
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    • pp.325-328
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    • 2008
  • This paper presents a new conceptual electromagnetic induction eddy current-based stainless steel plate spiral type heater for heat exchanger or dual packs Heater in hot water system boiler steamer and super heated steamer, which is more suitable and acceptable for new generation consumer power applications. In addition, an active clamped quasi resonant PWM high frequency inverter using trench gate IGBTs power module can operate under a principle of zero voltage soft commutation with PWM is developed and demonstrated fora high efficient induction heated hot water system and boiler in the consumer power applications This consumer induction heater power appliance using active clamp soft switching PWM high-frequency inverter is evaluated and discussed on the basis of the simulation and experimental results.

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Induction Heating Water Heater using Dual Mode Phase Shifted ZVS-PWM High Frequency Resonant Inverter (듀얼 모드 위상 시프트 ZVS PWM 제어 고주파 공진형 인버터를 이용한 IH 온수기)

  • Lee, Sang-Wook;Ryu, Yeoi-Joung;Woo, Kyung-Il;Park, Han-Seok
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.67 no.2
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    • pp.82-89
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    • 2018
  • This paper presents a novel prototype of dual mode control based phase shift ZVS PWM high frequency load resonant inverter with lossless snubber capacitors in addition to a single active auxiliary resonant snubber for electromagnetic induction heating(IH) foam metal based consumer fluid dual packs(DPA) heater. The operating principle in steady state and unique features of this voltage source soft switching high frequency inverter circuit topology are described in this paper. The lossless snubber and auxiliary active resonant snubber assisted constant frequency phase shift ZVS PWM high frequency load resonant inverter employing IGBT power modules actually is capable of achieving zero voltage soft commutation over a widely specified power regulation range from full power to low power. The steady state operating performances of this dual mode phase shift PWM series load resonant high frequency inverter are evaluated and discussed on the basis of simulation and experimental results for induction heated foam metal heater which is designed for compact and high efficient moving fluid heating appliance in the consumer pipeline systems.