• Title/Summary/Keyword: Industrial by-product shrinkage

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Experimental Study on the Shrinkage Properties and Cracking Potential of High Strength Concrete Containing Industrial By-Products for Nuclear Power Plant Concrete

  • Kim, Baek-Joong;Yi, Chongku
    • Nuclear Engineering and Technology
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    • v.49 no.1
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    • pp.224-233
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    • 2017
  • In Korea, attempts have been made to develop high strength concrete for the safety and design life improvement of nuclear power plants. In this study, the cracking potentials of nuclear power plant-high strength concretes (NPP-HSCs) containing industrial by-products with W/B 0.34 and W/B 0.28, which are being reviewed for their application in the construction of containment structures, were evaluated through autogenous shrinkage, unrestrained drying shrinkage, and restrained drying shrinkage experiments. The cracking potentials of the NPP-HSCs with W/B 0.34 and W/B 0.28 were in the order of 0.34FA25 > 0.34FA25BFS25 > 0.34BFS50 > 0.34BFS65SF5 and 0.28FA25SF5 >> 0.28BFS65SF5 > 0.28BFS45SF5 > 0.28 FA20BFS25SF5, respectively. The cracking potentials of the seven mix proportions excluding 0.28FA25SF5 were lower than that of the existing nuclear power plant concrete; thus, the durability of a nuclear power plant against shrinkage cracking could be improved by applying the seven mix proportions with low cracking potentials.

On Shrinkage Cavities Shape Modeling for Fatigue Simulation of A356 Alloy Specimen (A356 합금 시편의 수축공 결함형상에 대한 피로해석용 형상 모델링 방법)

  • Kwak, Si-Young;Cho, In-Sung
    • Journal of Korea Foundry Society
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    • v.39 no.1
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    • pp.1-6
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    • 2019
  • During the casting process, it is possible to minimize shrinkage and blowholes by modifying the casting design. However, it is impossible to eliminate these factors completely. Therefore, mechanical design engineers apply a sufficient safety factor owing to the possibility of insufficient performances of the cast products. In this paper, prediction method of the fatigue life of cast products containing shrinkage is conducted by using CT (computed tomography) and the SSM (shape simplification method), and additional fatigue analyses are carried out. The analysis results are then compared to results from actual experiments on samples with shrinkage defects. It is found to be that the considering actual shrinkage in cast products by means of stress and fatigue analyses is more accurate and effective. It is also considered that the proposed hot spot method provides us a good tool to predict the fatigue lifes of cast product.

An Experimental Study on the Non-Structural Lean Concrete's Dry Shrinkage with industrial by-product (산업부산물을 활용한 비구조용 콘크리트의 건조수축 특성에 관한 실험적 연구)

  • Hwang, Moo Yeon;Yang, Wan Hee;Park, Dong Cheol;Kim, Woo Jea
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.05a
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    • pp.216-217
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    • 2017
  • Slag cement or ternary blended cement is mainly used for non-structural lean concrete for the purpose of foundation work or protection of the waterproof layer on the roof of buildings. However, such non-structural lean concrete has a lot of drying shrinkage cracks, which makes it difficult to maintain the quality of the structure. Therefore, in this study, the compressive strength and the drying shrinkage of ternary blended cement(blended of portland cement, blast furnace slag, fly ash from combined heat and power Plant) for non-structural lean concrete were examined. As a result, it was confirmed that this non-structural lean concrete reduced drying shrinkage compared to the conventional ternary blended cement using fly ash from power plant.

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Evaluation of Compressive Strength and Drying Shrinkage Properties of Mortar Using Ferronickel Slag Powder (페로니켈 슬래그 미분말 혼입 모르타르의 압축강도 및 건조수축 특성 평가)

  • Kim, Young-Uk;Kim, Do-Bin;Lee, Dong-Joo;Kim, Hye-Jeong;Jeong, Su-Bin;Choi, Se-Jin
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.93-94
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    • 2018
  • This study investigated the compressive strength and drying shrinkage properties of mortar using ferronickel slag powder by the kinds of industrial by-product to estimate the applicability of ferronickel slag powder for cement replacement materials.

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Curing behavior of Photo-Curable Materials by Photo-Shrinkage Test (광원 경화형 소재의 수축률평가를 통한 광경화 거동 평가)

  • Park, Ji-Won;Bae, Kyung-Yul;Kim, Pan-Seok;Lim, Dong-Hyuk;Kim, Hyun-Joong;Cho, Jin-Ku;Kim, Baek-Jin;Lee, Sang-Hyeup
    • Journal of Adhesion and Interface
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    • v.11 no.2
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    • pp.57-62
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    • 2010
  • Photo-curable material can be crosslinked among molecules by light source such as UV and visible light materials. Material properties are controlled by crosslink reaction. Shrinkage is occured during the curing reaction of material structure. Phenomenon of shrinkage stress occurs inside the product and reduce the stability of the product causes problems. Heat shrink the evaluation of the phenomenon has been formalized. But the evaluation of photo shrink is not enough. In this experiment, real-time contract with shrinkage tester phenomena and analysis degree of shrinkage of the material differences. According to the research, experimental results and theoretical analysis of the results were big differences. Shrinkage, especially for a number of different functional groups that were very different theory. These differences are occurred by the molecular structure different and not enough reaction.

The Length Change Characteristic of the Ternary System Inorganic Composites adding the Waste Gypsum Board Micro Powder containing SO3 the great quantity (SO3를 다량 함유한 폐석고보드 미분말을 첨가한 3성분계 무기결합재의 길이변화 특성)

  • Kim, Yun-Mi;Park, Jong-Pil;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.11a
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    • pp.65-66
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    • 2012
  • The cement used in the construction industry of the manufacturing process, large amounts of the greenhouse gas, CO2 and is currently being studied for cement substitutes that reduce greenhouse gas issue. Therefore, the this study as a replacement for cement industrial by-product of blast furnace slag, red mud, silica fume and alkali-activator, using only inorganic composites without high-temperature calcination process were manufactured. The waste gypsum board micro powder added to compensate for the shrinkage cracks, the compressive strength and flow, and length change characteristics were investigated. Consequently, The setting time was shortened as GB added And liquidity was reduced. GB 2%, 7 days curing the added strength of specimens was the highest. Came out, and change the length of the Plain least.

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Case Study for Casting Design of Automobile Part(Gear Box) Using CAE (CAE를 이용한 자동차용 부품(Gear Box)의 주조방안 설계에 대한 사례연구)

  • Kwon, Hongkyu;Jang, Moo-Kyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.35 no.4
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    • pp.179-185
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    • 2012
  • When manufacturing die casting mold, generally, the casting layout design should be considered based on the relation among injection system, casting condition, gate system, and cooling system. Also, the extent or the location of product defects was differentiated according to the various relations of the above conditions. In this research, in order to optimize casting design of an automobile part (Gear Box) Computer Aided Engineering (CAE) was performed by using the simulation software (Z Cast). The simulation results were analyzed and compared with experimental results. During the mold filling, internal porosities caused by air entrap were predicted and reduced remarkably by the modification of the gate system and the configuration of overflow. With the solidification analysis, internal porosities caused by the solidification shrinkage were predicted and reduced by the modification of the gate system. For making a better production die casting tool, cooling systems on several thick areas are proposed in order to reduce internal porosities caused by the solidification shrinkage.

Study on Properties of EPP Bead Foam (EPP 비드폼의 특성에 관한 연구)

  • Jung, Dong-Won;Lee, Eung-Kee;Park, Chul-B.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.9
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    • pp.991-997
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    • 2011
  • This paper deals with the basic principles and procedures involved in the steam-chest molding process used for manufacturing expanded polypropylene (EPP) bead foam. Steam-chest molding is an integral process for EPP technology. However, little research has been carried out on the processing conditions for steam-chest molding this process. The characteristics of EPP foam are energy absorption, multiple-impact protection, low weight, structural strength, and durability. In this study, the steam pressure in steam-chest molding was varied to determine the optimum conditions for manufacturing EPP foam. Moreover, annealing was performed after EPP-foam molding to prevent the shrinkage of the steam-molded product. It was possible to verify the mechanism of foam shrinkage by observing the change in weight with time at different annealing temperatures. Moreover, a tensile test and scanning electron microscopy (SEM) analysis were performed to support these experimental results. The dimensional stability of each molded product was investigated at different steam pressures.

Characteristics of Concrete Using Ready-Mixed Concrete Recycled Water Mixed with Industrial By-Product Desulfurization Gypsum (산업부산물 탈황석고 혼입 레디믹스트콘크리트 회수수를 이용한 콘크리트의 특성)

  • Kim, Young-Yeop;Lee, Han-Seung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.4
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    • pp.395-403
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    • 2020
  • CaO-based by-product, which consist of CaO, SO3, Al2O3 and so on, has being used to raw materials of CaO compound. When It was applied to recycling water of remicon, concrete performance can be enhanced because hydration reaction of powder material is accelerated. In this study, activated-sludge, which was putted desulfurization gypsum of CaO-based in recycling water, was manufactured to verify effect of them, and then they was investigated by characteristics of redy-mixde concrete. As a result of concrete tests, it was confirmed that there is no problem of strength or drying shrinkage while ensuring workability. Therefore, the possibility of specific application using activated sludge was confirmed.

Rock wool wastes as a supplementary cementitious material replacement in cement-based composites

  • Lin, Wei-Ting;Cheng, An;Huang, Ran;Wu, Yuan-Chieh;Han, Ta-Yuan
    • Computers and Concrete
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    • v.11 no.2
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    • pp.93-104
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    • 2013
  • The use of rock wool waste, an industrial by-product, in cement-based composites has positive effects on the environment because it reduces the problems associated rock wool disposal. The experiments in this study tested cement-based composites using various rock wool waste contents (10, 20, 30 and 40% by weight of cement) as a partial replacement for Portland cement in mortars. The pozzolanic strength activity test, flow test, compressive strength test, dry shrinkage test, absorption test, initial surface absorption test and scanning electron microscope observations were conducted to evaluate the properties of cement-based composites. Test results demonstrate that the pozzolanic strength activity index for rock wool waste specimens is 103% after 91 days. The inclusion of rock wool waste in cement-based composites decreases its dry shrinkage and initial surface absorption, and increases its compressive strength. These improved properties are the result of the dense structure achieved by the filling effect and pozzolanic reactions of the rock wool waste. The addition of 30% and 10% rock wool wastes to cement is the optimal amount based on the results of compressive strength and initial surface absorption for a w/cm of 0.35 and 0.55, respectively. Therefore, it is feasible to utilize rock wool waste as a partial replacement of cement in cement-based composites.