• Journal of Drive and Control
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• v.10 no.3
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• pp.21-26
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• 2013

This paper presents a robust motion tracking control of a cylinder-toggle servomechanism for injection molding machines. Virtual design model has been developed for a five-point type toggle mechanism. A sliding function is defined and combined with PID control to accommodate mismatches between the real plant and the linear model used. From tracking control simulations, it is shown that significant reduction in position tracking error is achieved with clamping force build-up through the use of proposed control scheme.

• Journal of the Korean Society for Precision Engineering
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• v.32 no.8
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• pp.719-726
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• 2015

This paper presents a velocity-synchronizing control for the multiple axes of an injection unit; based on MBS, a virtual design model has been developed for the multiple-axes servomechanism. Prior to the design of the controller, a linear plant model was derived via open-loop response simulations. To synchronize the motions of the multiple axes, a cross-type synchronizing controller was designed and combined with the PID control to accommodate any parameter mismatches among the multiple axes. From the tracking control simulations, a significant reduction of both velocity-tracking and position-tracking errors was achieved through the use of the proposed control scheme.

• Journal of Drive and Control
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• v.12 no.2
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• pp.14-20
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• 2015

This paper focuses on the issue of force synchronizing control for the injection servomechanism of injection molding machines. Prior to the controller design, a virtual design model was developed for the injection mechanism with an AC servomotor-ball screw. A synchronizing controller is designed and combined with the PID control to accommodate the mismatches between the real plant and the linear model plant used. Due to the plant uncertainty, the stiffness and the damping of the mechanism were considered. From the tracking control simulations based on the virtual design model, it is shown that a significant reduction in force synchronizing error is achieved through the use of a proposed control scheme.

• Journal of the Korean Society for Precision Engineering
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• v.31 no.1
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• pp.51-57
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• 2014

This paper presents a synchronizing adaptive feedforward control for clamping servomechanism of injection molding machines. Based on MBS, virtual design model has been developed for a direct forcing clamping mechanism. A synchronizing controller is designed and combined with adaptive feedforward control to accommodate mismatches between the real plant and the linear plant model used. From tracking control simulations, it is shown that significant reduction in position tracking error is achieved through the use of proposed control scheme.

• Journal of Drive and Control
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• v.11 no.2
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• pp.9-15
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• 2014

This paper deals with the issue of force synchronizing control for the clamping servomechanism of injection molding machines. Prior to the controller design, a virtual design model has been developed for the clamping mechanism with hydraulic systems. Then, a synchronizing controller is designed and combined with an adaptive feedforward control in order to accommodate the mismatches between the real plant and the linear model plant used. As a disturbance, the leakage due to the ring gap with relative motion in the cylinder has been introduced. From the robust force tracking simulations, it is shown that a significant reduction in the force synchronizing error is achieved through the use of a proposed control scheme.