• Title/Summary/Keyword: Inspect defects

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Internal Defects Inspection of Die-cast Parts via the Comparison of X-ray CT Image and CAD Data (CAD 데이터 및 엑스레이 CT이미지 비교를 통한 다이캐스팅 부품의 내부 결함 검사방법)

  • Hong, Gyeong Taek;Shim, Jae Hong
    • Journal of the Semiconductor & Display Technology
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    • v.17 no.1
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    • pp.27-34
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    • 2018
  • Industrially, die-casting products are formed through casting, and so the methods to inspect the defects inside them are very restrictive. External inspection methods including visual inspection, sampling judgment, etc. enables researchers to inspect possible external defects, but x-ray inspection equipment has been generally used to inspect internal ones. Recently, they have been also applying three-dimensional internal inspections using CT equipment. However, they have their own limitations in applying to the use of industrial inspection due to limited detection size and long calculation time. To overcome the above problems, this paper has suggested a method to inspect internal defects by comparing the CAD data of the product to be inspected with the 3D data of the CT image. In this paper, we proposed a method for fast and accurate inspection in three dimensions by applying x-ray inspection to find internal defects in industrial parts such as aluminum die casting products. To show the effectiveness of the proposed method, a series of experiments have been carried out.

The analysis of interferometry fringe pattern under shearing quantity and inside pressure change for inspect inside defects using by digital shearography (Digital shearography를 이용한 내부결함 검출에 있어서 전단량과 내부압력 변화에 따른 간섭줄무늬 패턴 분석)

  • 김형택;김경석;홍진후;강기수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.140-143
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    • 2001
  • Digital shearography, a speckle pattern method is based on the superposition of two laterally sheared images. Therefore, object points which are positioned in some distance from each other are superposed in the image plane. This shearography, one of NDT methods without contact, is able to inspect defects in pipelines and pressure vessels that are used in nuclear power plants. This is can inspect whole fields and has a low sensitivity to environmental noise. Because optical setting is very simple, it has a little exhaustion of time, cost and man power. And also it can find a defect position through real time monitoring of a part. This paper, finds out the relationship among shearing quantity image quality and defect size with this method.

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Inspection of Point Defects on A LCD panel Using High Resolution Line Cameras (고해상도 라인 스캔 카메라를 이용한 LCD 점 이물 검출)

  • 백승일;곽동민;박길흠
    • Proceedings of the IEEK Conference
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    • 2003.11a
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    • pp.351-354
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    • 2003
  • To inspect point-defect in LCD pannel, calculate period and eliminated pattern. And then find point-defect to compare block image with each period. First processing, Founded over point defects. To reduce wrong point defect. Next, label point-defects and eliminated not surpass fixed limit-size.

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Corner Inspection of Autoclave-cured L-shaped Composite Structure using Pulse-echo Rotation Scanning Scheme based on Laser Ultrasonic (레이저 초음파 기반 반사식 회전 검사 기법을 이용한 오토클레이브 가공 L 형 복합재 구조물의 모서리 검사)

  • Lee, Young-Jun;Lee, Jung-Ryul;Hong, Sung-Jin
    • Composites Research
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    • v.31 no.5
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    • pp.246-250
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    • 2018
  • In this paper, laser ultrasonic rotation scanning method was proposed to inspect and visualize defects in corner section of curved composite structure. L-shaped composite specimen with defects in its corner section were inspected using laser ultrasonic rotation scanning method. L-shaped specimens had artificial defects at three different depths to simulate delamination damage. All artificial defects were detected clearly in different time-of-flight according to their depths. Inspection result showed that the proposed method is suitable to inspect round corner section of curved composite structure without any special tools.

CMM(Compact Camera Module) Defect Inspection (CMM(Compact Camera Module) 불량 검사)

  • 고국원;이유진;최병욱;고경철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.585-589
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    • 2004
  • This paper deals with the algorithm development that inspects defects such as Lens Focus, Black Defect, Dim Defect, Color Defect, White Balance, and Line Defect caused by the process of Compact Camera Module (CCM). These days the demand of CCM goes on increasing in various types like PDA, a cellular phone and PC camera every year. However, owing to the defect inspection of CCM by the semiskilled work the average inspection time of CCM takes about 40 to 50 seconds. As time goes by the efficiency takes a sudden turn for the worse because workers must inspect with seeing a monitor directly. In this paper, to solve these problems, we developed the imaging processing algorithm to inspect the defects in captured image of assembled CCM. The performances of the developed inspection system and its algorithm are tested on many samples. Experimental results reveal that the proposed system can focus the lens of CCM within 5s and we can recognize various types of defect of CCM modules with good accuracy and high speed.

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Methodology of Non-Destructive Examinations on Hydraulic Expansion Region of Steam Generator Tubes (증기발생기 세관 수압확관부 비파괴검사 방법론)

  • Kim, Chang-Soo;Jung, Nam-Du;Lee, Sang-Hoon
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.4 no.2
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    • pp.29-33
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    • 2008
  • As the measures of nuclear power plant utilities and manufacturers to reduce the defects of tube expansion region during manufacturing steam generators, many types of NDEs(Non-Destructive Examinations) are conducted to inspect the expansion region. The expansion region of tube is subject to degrade because of stress concentration induced by tube expansion, sludge pile and high temperature. So the inspections for tube expansion region have been reinforced. Liquid penetrant test, helium leak test, Bobbin profile test and hydraulic test are performed to confirm the integrity of tube expanded by hydraulic expansion method. Liquid penetrant test and helium leak test are used to inspect seal weld region on tubesheet end part. Bobbin Profile test is used to inspect fully the expanded region of steam generator tube. Hydraulic test finally verifies the integrity of seal weld region on tubesheet end part.

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The Evaluation of Thin Pressure Vessel′s Internal Defects by Laser Shearography (레이저 전단 간섭계를 이용한 압력용기의 내부 결함 평가)

  • 장경영;장석원;현민관
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.929-933
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    • 2003
  • Internal defects of thin pressure vessel used in the power plants or the chemical plants may be created and grow due to corrosion or creep fatigue to reduce the strength and cause critical failure during operation. Therefore it is very important to detect this defect at the early stage. For this purpose, non-destructive, non-contact and highly sensitive method should be considered for on-line application. In this paper, a laser shearographic interferometer is applied to inspect circular defects and notch defects existed inside of thin pressure vessel under the presence of pressure up to 3 times of atmospheric pressure. The influences of the defect shape and size as well as the internal pressure to the characteristic pattern in the shearography fringe are investigated, and the quantitative evaluation of the defect size is tried. Also the experimental results are compared with the destructive test results to show the applicability of this method to the quantitative evaluation of internal defects in the thin pressure vessel.

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A study on the detection probabilities of pixel defects with respect to their locations on the TFT-LCD (TFT-LCD의 품질검사기준 설정을 위한 픽셀결점 탐지도 평가)

  • 김상호;양승준
    • Proceedings of the Safety Management and Science Conference
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    • 2004.05a
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    • pp.283-289
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    • 2004
  • The number of pixel defects including bright and black dots on a panel is one of the critical factors determining the quality of TFT-LCD. Since pixel defects on the TFT-LCD panels are sometimes unavoidable, manufacturers have to inspect the panels so that any panel with an unacceptable number of defects will not be delivered to the buyers. However, the buyers demand for the manufacturers to meet different pixel defects tolerances (acceptable number of pixel defects on a TFT-LCD panel) around central(tight) and peripheral(loose) inspection zones. The disagreement in quality standard among different buyers also cause confusions in screening non-confirmative products and unstable yield of production. Few research has focused on the effects of defect locations on a TFT-LCD panel on their detection probabilities and the rational division of defect inspection zones. In this research, experiments were conducted to find the detection probabilities of black dot defects with respect to their varying locations on a TFT-LCD. It is proposed a rational division of inspection zone on a TFT-LCD panel on the basis of detection probabilities of the defects. With these division of inspection zones and the mean defect detection probability within each zone, it is expected to establish a more reasonable pixel defects tolerances.

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Automatic Detection Method for Mura Defects on Display Films Using Morphological Image Processing and Labeling

  • Cho, Sung-Je;Lee, Seung-Ho
    • Journal of IKEEE
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    • v.18 no.2
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    • pp.234-239
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    • 2014
  • This paper proposes a new automatic detection method to inspect mura defects on display film surface using morphological image processing and labeling. This automatic detection method for mura defects on display films comprises 3 phases of preprocessing with morphological image processing, Gabor filtering, and labeling. Since distorted results could be obtained with the presence of non-uniform illumination, preprocessing step reduces illumination components using morphological image processing. In Gabor filtering, mura images are created with binary coded mura components using Gabor filters. Subsequently, labeling is a final phase of finding the mura defect area using the difference between large mura defects and values in the periphery. To evaluate the accuracy of the proposed detection method, detection rate was assessed by applying the method in 200 display film samples. As a result, the detection rate was high at about 95.5%. Moreover, the study was able to acquire reliable results using the Semu index for luminance mura in image quality inspection.

A Study of Inspection of Weld Bead Defects using Laser Vision Sensor (레이저 비전 센서를 이용한 용접비드의 외부결함 검출에 관한 연구)

  • 이정익;이세헌
    • Journal of Welding and Joining
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    • v.17 no.2
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    • pp.53-60
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    • 1999
  • Conventionally, CCD camera and vision sensor using the projected pattern of light is generally used to inspect the weld bead defects. But with this method, a lot of time is needed for image preprocessing, stripe extraction and thinning, etc. In this study, laser vision sensor using the scanning beam of light is used to shorten the time required for image preprocessing. The software for deciding whether the weld bead is in proper shape or not in real time is developed. The criteria are based upon the classification of imperfections in metallic fusion welds(ISO 6520) and limits for imperfections(ISO 5817).

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