• 제목/요약/키워드: Internal defects

검색결과 504건 처리시간 0.029초

VISUALIZATION OF INTERNAL DEFECTS IN PLATE-TYPE NUCLEAR FUEL BY USING NONCONTACT OPTICAL INTERFEROMETRY

  • Park, Seung-Kyu;Park, Nak-Gyu;Baik, Sung-Hoon;Kang, Young-June
    • Nuclear Engineering and Technology
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    • 제45권3호
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    • pp.361-366
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    • 2013
  • An imaging technique to visualize the internal defects in a plate-type nuclear fuel specimen was developed by using an active optical interferometer for a nondestructive quality inspection. A periodic thermal wave having a sinusoidal intensity pattern induced a periodical strain variation for the specimen. The varying strain image was acquired using an optical laser interferometer. The strain distribution over the internal defects will be distorted in an acquired strain image because a part of the thermal wave will be reflected from these defects during propagation. In this paper, internal defects were efficiently visualized by sequentially accumulating the extracted defect components. The experimental results confirmed that the developed visualization system can be a valuable tool to detect the internal defects in plate-type nuclear fuel.

내부 결함을 고려한 주조 제품의 피로수명 예측을 위한 결함 형상단순화 해석모델 (Shape-Simplification Analysis Model for Fatigue Life Prediction of Casting Products Considering Internal Defects)

  • 곽시영;김학구
    • 대한기계학회논문집A
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    • 제35권10호
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    • pp.1243-1248
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    • 2011
  • 내부결함은 주조제품의 강도 및 피로 수명에 있어 상당한 영향을 미치기 때문에 주조공정에서 주요 관심사 이다. 일반적으로 내부결함은 응력집중을 발생시키며 균열의 시작점이 되므로 피로 수명과 같은 기계적 거동에 있어 수축공과 같은 결함을 이해하는 것이 중요하다. 본 논문에서는 내부결함을 고려한 인장시편에 대해 피로시험을 수행하고 주조결함을 고려할 때의 특정하중피로노치 계수를 산정하였다. 실제 내부결함은 산업용 CT 장비를 통해서 확인하였으며 확인된 결함은 형상단순화법에 의해 타원체로 단순화 하고 응력해석과 피로해석을 수행하였다. 그 결과 우리가 제안한 방법이 기계적 거동에 있어 내부결함의 영향을 조사하고 피로수명 등을 예측함에 있어 유용함을 확인할 수 있었다.

레이저 전단 간섭계를 이용한 압력용기의 내부 결함 평가 (The Evaluation of Thin Pressure Vessel′s Internal Defects by Laser Shearography)

  • 장경영;장석원;현민관
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.929-933
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    • 2003
  • Internal defects of thin pressure vessel used in the power plants or the chemical plants may be created and grow due to corrosion or creep fatigue to reduce the strength and cause critical failure during operation. Therefore it is very important to detect this defect at the early stage. For this purpose, non-destructive, non-contact and highly sensitive method should be considered for on-line application. In this paper, a laser shearographic interferometer is applied to inspect circular defects and notch defects existed inside of thin pressure vessel under the presence of pressure up to 3 times of atmospheric pressure. The influences of the defect shape and size as well as the internal pressure to the characteristic pattern in the shearography fringe are investigated, and the quantitative evaluation of the defect size is tried. Also the experimental results are compared with the destructive test results to show the applicability of this method to the quantitative evaluation of internal defects in the thin pressure vessel.

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CAD 데이터 및 엑스레이 CT이미지 비교를 통한 다이캐스팅 부품의 내부 결함 검사방법 (Internal Defects Inspection of Die-cast Parts via the Comparison of X-ray CT Image and CAD Data)

  • 홍경택;심재홍
    • 반도체디스플레이기술학회지
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    • 제17권1호
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    • pp.27-34
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    • 2018
  • Industrially, die-casting products are formed through casting, and so the methods to inspect the defects inside them are very restrictive. External inspection methods including visual inspection, sampling judgment, etc. enables researchers to inspect possible external defects, but x-ray inspection equipment has been generally used to inspect internal ones. Recently, they have been also applying three-dimensional internal inspections using CT equipment. However, they have their own limitations in applying to the use of industrial inspection due to limited detection size and long calculation time. To overcome the above problems, this paper has suggested a method to inspect internal defects by comparing the CAD data of the product to be inspected with the 3D data of the CT image. In this paper, we proposed a method for fast and accurate inspection in three dimensions by applying x-ray inspection to find internal defects in industrial parts such as aluminum die casting products. To show the effectiveness of the proposed method, a series of experiments have been carried out.

집중유도 교류 전위차법을 이용한 철도차량 차륜의 표면과 내부 결함 평가 (Evaluation of Surface and Sub-surface defects in Railway Wheel Using Induced Current Focused Potential Drops)

  • 이동형;권석진
    • 한국철도학회논문집
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    • 제10권1호
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    • pp.1-6
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    • 2007
  • Railway wheels in service are regularly checked by ultrasonic testing, acoustic emission and eddy current testing method and so on. However, ultrasonic testing is sometimes inadequate for sensitively detecting the cracks in railway wheel which is mainly because of the fact of crack closure. Recently, many researchers have actively fried to improve precision for defect detection of railway wheel. The development of a nondestructive measurement tool for wheel defects and its use for the maintenance of railway wheels would be useful to prevent wheel failure. The induced current focusing potential drop(ICFPD) technique is a new non-destructive tasting technique that can detect defects in railway wheels by applying on electro-magnetic field and potential drops variation. In the present paper, the ICFPD technique is applied to the detection of surface and internal defects for railway wheels. To defect the defects for railway wheels, the sensor for ICFPD is optimized and the tests are carried out with respect to 4 surface defects and 6 internal defects each other. The results show that the surface crack depth of 0.5 mm and internal crack depth of 0.7 mm in wheel tread could be detected by using this method. The ICFPB method is useful to detect the defect that initiated in the tread of railway wheels

이중 리브를 가진 냉간 압출품의 내.외부 결함 방지를 위한 공정 설계 (Process Design to Prevent Internal & External Defects of Cold Extruded Products with Double Ribs)

  • 김동진;김병민
    • 소성∙가공
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    • 제8권6호
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    • pp.612-619
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    • 1999
  • Internal and external defects of an inner pulley for automobile air conditioner are investigated in this study. Inner pulley is a part of compressor clutch assembly of automobile air conditioner. In cold forging of inner pulley, the design requirement are to keep the same height of the inner rib and outer one and to make uniform distribution of hardness in the forged product. At the end of the forging of inner pulley, the piping defect as an external defect begins to form at the back center of the billet. The internal crack as an internal defect also occur at the adiabatic shear band which usually has maximum ductile fracture value. It is important to predict when the internal and external defects occur during the deformation process, in order to minimize the amount of discard that is generated. The finite element simulations are applied to analyze the defects. The validity of the computational results are examined by experiments. These computational results are in good agreement with the experimental ones.

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비접촉 초음파 방식의 철도레일 내부결함 검출에 관한 연구 (Research on the Non-Contact Detection of Internal Defects in a Rail using Ultrasonic Waves)

  • 한순우;조승현;김준우;허태훈
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2012년도 추계학술대회 논문집
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    • pp.617-625
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    • 2012
  • Non-contact detection of internal defects in a rail using ultrasonic waves is discussed in this paper. Cracks in a rail may be a cause of a serious railway accident such as derailment if left undetected. Concurrent rail inspection method based on ultrasonic testing using piezoelectric transducers has several limitations as it should keep physical contact with the rail. This work suggests a non-contact detection of internal defects in a rail using ElectroMagnetic Acoustic Transducers (EMAT) which can produce and measure ultrasonic waves in a rail without any couplant. The EMATs for rail inspection are designed and fabricated and their working performance is verified through a series of experiments on various types of internal defects in test rails. The effect of lift-off between the transducers and the rail on the generated signals is also discussed.

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Nondestructive Internal Defects Evaluation for Pear Using NIR/VIS Transmittance Spectroscopy

  • Ryu, D.S.;Noh, S.H.;Hwnag, H.
    • Agricultural and Biosystems Engineering
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    • 제4권1호
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    • pp.1-7
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    • 2003
  • Internal defects such as browning of the flesh and blackening and rot of the ovary of pear can be easily developed because of the inadequate environmental conditions during the storage and distribution of fruit. The quality assurance system for the agricultural product is to be settled in Korea. All defected agricultural products should be excluded prior to the distribution to enhance the commercial values. However, early stage on-line defect detection of agricultural product is very difficult and even more difficult in a case of the internal defects. The goal of this research is to develop a system that can detect and classify internal defects of agricultural produce on-line using VIS/NIR transmittance spectroscopy. And Shingo pear, which is one of the famous species of Korean pear, was used for the experiment. Soft independence modeling of class analogy (SIMCA) algorithm was employed to analyze the transmittance spectroscopic data qualitatively. On-line classification system was constructed and classification model was developed and validated. As a result, the correct classification rate (CCR) using the developed classification model was 96.1 %.

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내부 결함을 포함한 주조 알루미늄 합금의 충격 거동 해석 (Analysis of Impact Behavior of Al-Alloy Castings Considering Internal Defects)

  • 조성우;곽시영
    • 대한기계학회논문집A
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    • 제36권12호
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    • pp.1599-1604
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    • 2012
  • 주조공정에서 발생하는 수축공과 같은 내부 결함은 일반적으로 응력집중을 발생시키며 균열의 시작점이 되므로 충격과 같은 기계적 거동에 있어 결함의 영향을 이해하는 것이 중요하다. 본 연구는 주조 알루미늄 합금의 충격 거동에 대한 내부 수축 결함의 영향을 실험적 방법과 전산 해석을 이용하여 비교 및 평가하였다. 시편의 내부 결함은 주조 후 산업용 CT 장비를 통해 검출하였으며 추출된 결함은 형상단순화법에 의해 타원체로 단순화하고 충격 해석을 위한 전산 해석을 수행하였다. 그 결과 본 연구에서 제안한 방법으로 내부 결함을 포함한 주조품의 충격 거동을 실험과 유사하게 예측함을 확인할 수 있었다.

A356 알루미늄 합금의 파단 충격에너지에 대한 수축공결함의 영향 (Effect of Shrinkage Defect on Fracture Impact Energy of A356 Cast Aluminum Alloy)

  • 황성철;곽시영
    • 한국주조공학회지
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    • 제34권1호
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    • pp.22-26
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    • 2014
  • Internal defects, such as shrinkage during casting, cause stress concentrations and initiate cracking. Therefore, it is important to understand the effects of internal defects on the mechanical properties including the impact behavior. This study evaluates the effects of internal casting defects on the impact performance of A356 Al-alloy castings. The internal shrinkage defects in the casting impact specimen are scanned using an industrial Computed Tomography (CT) scanner, and drop impact tests are performed with varing impact velocities on the A356 casting aluminium specimen ($10mm{\times}10mm$ section area) in order to locate the fracture energy under an impact load. The specimens with defects with a diameter less than 0.35 mm exhibit equivalent fracture impact energies of approximately 32 J and those with a 1.7 mm diameter defect reduced the fracture impact energy by 35%.