• Title/Summary/Keyword: Laser Peening

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Modeling of a Confinement Effect in Laser Shock Peening on Titanium Alloy (티타늄 합금에 대한 레이저 쇼크 피닝에서 컨파인먼트에 따른 피닝 효과 모델링)

  • Lee, Wooram;Kim, Joohan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.4
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    • pp.680-685
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    • 2013
  • In this study, the effect of laser shock peening on a titanium alloy was modeled using different confinements. Both liquid and solid confinement could be applied to laser shock peening, and solid confinement provided a dry laser shock peening process, which has the advantage of a corrosion-free effect. When a different confinement was applied to laser shock peening, a different peening effect would be expected. In our study, the peening effect was numerically modeled and simulated. The main effect of different confinements was a change in the impedances required to confine a shock wave from a plasma. The impedances were assumed with respect to different materials. Johnson-Cook's plastic deformation modeling was applied to the simulation. The strains and residual stresses were calculated to evaluate the confinement effects. When solid confinement was used, the residual stress increased by 60-85%, compared to the case of liquid confinement. However, the depth of the residual stress was slightly deeper. The simulated results could be applied to estimate the peening effect when a different confinement was used in the laser shock peening process.

Laser Peening Process and Its Application Technique (레이저 피닝 처리 및 적용 기술)

  • Kim, Jong-Do;KUTSUNA, Muneharu;SANO, Yuji
    • Journal of Welding and Joining
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    • v.33 no.4
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    • pp.1-6
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    • 2015
  • Advances in laser technology have yielded a multitude of innovative processes and applications in various industries. Laser peening is a typical example invented in the mid-1990s as a surface technology, which converted residual stress from tension to compression by just irradiating successive laser pulses to metallic materials under aqueous environment without any surface preparation. The effects of laser peening have been experimentally studied on residual stress, stress corrosion cracking(SCC) susceptibility and fatigue properties with water-penetrable frequency-doubled Nd:YAG laser. In addition, laser peening has been widely used in aviation and aerospace industries, automobile manufacturing and nuclear plant. One of the most important causes to improve the above-mentioned properties is the deeper compressive residual stress induced by laser peening. Taking advantage of the process without reacting force against laser irradiation, a remote operating system was developed to apply laser peening to nuclear power reactors as a preventive maintenance measure against SCC.

The Laser Peening Effect for Improving the Surface Properties of Metals (금속표면 특성향상을 위한 laser peening 효과)

  • Chung, Chin-Man;Baik, Sung-Hoon;Kim, Joung-Soo;Lee, Sang-Bae
    • Laser Solutions
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    • v.11 no.3
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    • pp.5-9
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    • 2008
  • The effect of a laser peening on the surface residual stress of SUS 304 was investigated using a second harmonic Nd:YAG laser beam. The energy density and the diameter of the laser beam were $400mJ/mm^2$ and about 1mm, respectively. According to the test results, the effect of a laser peening for improving the surface residual stress was not big enough to induce a high compressive stress on the SUS 304 surface. This is thought to be attributed to the small radius of the laser beam used in this study, even though its energy density is big enough. From this study, it can be concluded that to induce a recognizably high compressive stress on a metal surface, the energy density as well as the size (diameter) of the laser beam should be large enough to generate surface plasma with a high energy to have a big impact to a metal surface.

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Improving the Residual Stress Characteristics of the Metal Surface by Nd:YAG Laser Shock Peening (Nd:YAG 레이저 충격 피닝에 의한 금속표면의 잔류응력 특성 개선)

  • Yang, Se-Young;Choi, Seong-Dae;Jun, Jea-Mok;Gong, Byeong-Chae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.4
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    • pp.539-547
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    • 2010
  • Laser shock peening is useful to improve fatigue characteristic of multiple number of metals and alloys. This process induces a compressive residual stress on the metal surface, and when tensile load is applied, growth of crack is delayed and which changes the characteristic of the metal surface. It is an innovative surface treatment technique for strengthening metals. Specimens of SM45C are used in this study. The effect of an inertial tamping layer on the residual stress field using laser shock peening setup and Nd:YAG laser power is evaluated. Residual stress distribution measured by X-ray diffraction. As a result of this study it can be presented that following condition of Nd:YAG laser power and inertial tamping layer parameters, compressive residual stress is generated on the surface of the SM45C. Results to experimental data indicate that laser shock peening has great potential as a means of improving the mechanical performance of the metal surface.

Laser Peening: A Novel Tool to Reduce SCC Susceptibility and Prolong Fatigue Life of Metallic Components

  • Sano, Yuji;Kim, Jong-Do
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.5
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    • pp.661-669
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    • 2010
  • The effects of laser peening on metallic materials have been investigated with water-penetrable frequency-doubled Nd:YAG laser. Laser pulses of 200 mJ energy and 8 ns duration focused on samples underwater with 0.8 mm spot diameter. X-ray study showed that compressive residual stress was imparted on SKD61 from the surface to nearly 2 mm depth. Stress corrosion cracking (SCC) was prohibited for sensitized SUS304 even in a severely corrosive environment fatigue lives of SUS316L and SM490A welded samples were prolonged significantly in the high-cycle regime. Since 1999, laser peening has been applied to prevent SCC in operating nuclear power plants in Japan.

Numerical Analysis of Working Distance of Square-shaped Beam Homogenizer for Laser Shock Peening

  • Kim, Taeshin;Hwang, Seungjin;Hong, Kyung Hee;Yu, Tae Jun
    • Current Optics and Photonics
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    • v.1 no.3
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    • pp.221-227
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    • 2017
  • To apply a square-shaped beam homogenizer to laser shock peening, it should be designed with a long working distance and by considering metal targets with various shapes and textures. For long working distances, a square-shaped beam homogenizer with a long depth of focus is required. In the range of working distance, the laser beam is required to have not only high efficiency but high uniformity, in other words, a good peening quality is guaranteed. In this study, we defined this range as the working distance for laser shock peening. We have simulated the effect of some parameters on the working distance. The parameters include the focal length of the condenser lens, pitch size of the array lens, and plasma threshold of the metal. The simulation was performed through numerical analysis by considering the diffraction effect.

Analysis of the Square Beam Energy Efficiency of a Homogenizer Near the Target for Laser Shock Peening

  • Kim, Taeshin;Hwang, Seungjin;Hong, Kyung Hee;Yu, Tae Jun
    • Journal of the Optical Society of Korea
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    • v.20 no.3
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    • pp.407-412
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    • 2016
  • We analyzed through numerical simulations the properties of a square beam homogenizer near the target for laser shock peening. The efficiency was calculated near the target by considering the plasma threshold of the metals. We defined the depth of focus of the square beam homogenizer with a given efficiency near the target. Then, we found the relationship between the depth of focus for the laser shock peening and four main parameters of the square beam homogenizer: the plasma threshold of the metal, the number of lenslets in the array-lens, the focal length of the condenser lens and the input beam size.

Laser Peening Application for PWR Power Plants (비등수형 원자로 발전소에의 레이저 피닝 적용기술)

  • Kim, Jong-Do;SANO, Yuji
    • Journal of Welding and Joining
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    • v.34 no.5
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    • pp.13-18
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    • 2016
  • Toshiba has developed a laser peening system for PWRs(pressurized water reactors) as well after the one for BWRs(boiling water reactors), and applied it for BMI(bottom-mounted instrumentation) nozzles, core deluge line nozzles and primary water inlet nozzles of Ikata Unit 1 and 2 of Shikoku Electric Power Company since 2004, which are Japanese operating PWR power plants. Laser pulses were delivered through twin optical fibers and irradiated on two portions in parallel to reduce operation time. For BMI nozzles, we developed a tiny irradiation head for small tubes and we peened the inner surface around J-groove welds after laser ultrasonic testing (LUT) as the remote inspection, and we peened the outer surface and the weld for Ikata Unit 2 supplementary. For core deluge line nozzles and primary water inlet nozzles, we peened the inner surface of the dissimilar metal welding, which is of nickel base alloy, joining a safe end and a low alloy metal nozzle. In this paper, the development and the actual application of the laser peening system for PWR power plants will be described.

Fatigue Life Prediction of a Laser Peened Structure Considering Model Uncertainty (모델 불확실성을 고려한 레이저 피닝 구조물의 피로 수명 예측)

  • Im, Jong-Bin;Park, Jung-Sun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.12
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    • pp.1107-1114
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    • 2011
  • In this paper, the fatigue life of a laser peened structure was predicted. In order to calculate residual stress induced by laser peening finite element simulation was carried out. Modified Goodman equation was used to consider the effect of compressive residual stress induced by laser peening in fatigue analysis. In addition, additive adjustment factor approach was applied to consider S-N curve model uncertainty. Consequently, the reliable bounds of the predicted fatigue life of the laser peened structure was determined.