• Transactions of the Korean Society of Machine Tool Engineers
• /
• v.16 no.4
• /
• pp.119-126
• /
• 2007

Generally, the machinability of materials that have a good mechanical properties is poor. The material having a high strength, high toughness in high temperature and wear resistance, it is difficult to remove a chip from workpiece. STD11 and NAK80 are kinds of these materials and these materials can be used in many industrial fields. But it is limited in use because of high cost and poor machinability. In this experimental study, the cutting of STD11 and NAK80 were used to decide the machinability and the tool shape of CBN ball end mill. From the results, the CBN ball end mill is verified that the estimated cutting edge shape of rake angle 30 degree has consistent effect on the tool wear and cutting force.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1997.10a
• /
• pp.47-51
• /
• 1997

The high speed machining which can improve the production and quality in machining has been adopted remarkably in dietmold industry. As the speed of machine tool spindle increases, the machinability evaluation and monitoring of high speed machining is necessary. In this study, the machinability of 30, 000rpm class spindle was evaluated by using the developed tool dynamometer and the machining properties of high hardened and toughness materials in high speed were examined. Finally, the in-process monitoring technologies of tool wear were presented through the prediction by the experimental formula and pattern recognition by the neural network.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.11 no.4
• /
• pp.20-24
• /
• 2012

The objective of this study is to investigate proper cutting conditions of cellulose acetate(CA) for eyewear frames. Various cutting experiments with variation of spindle speeds and feed rates are conducted to evaluate the machinability of CA. The machinability of CA materials were discussed in terms of the cutting forces, surface roughnesses and chip formations. The cutting conditions of high spindle speeds and the feed per tooth of less than 0.05mm are recommended considering the surface roughnesses and chip formations. Also, the correlation between the surface roughness and the chip formation is investigated. These results are able to be applied to design the high-speed machine tool of CA frame.

• Journal of the Korean Society for Precision Engineering
• /
• v.26 no.2
• /
• pp.26-34
• /
• 2009

This paper is related to MQL (Minimum Quantity Lubrication) milling process, which is one of the environmentally friendly cuttings. The objective is to compare MQL milling process with conventional cutting fluid systems. To this end, machinability of MQL milling process was investigated, followed by the cost evaluation. Cutting force, surface roughness, tool wear, and cutting temperature were compared with each cutting fluid method. Consequently, total production costs wear evaluated with the mathematical models in terms of machining cost and cutting fluid loss.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 2004.04a
• /
• pp.424-429
• /
• 2004

The high speed machining center(HMC) has been widely applied to manufacture a die and trial product in many machine industry. Because the evaluation for HMC is not sufficiently performed and the efficient cutting conditions can't be selected, a peat loss has been caused in the cost aspect. In this study, the need of preliminary running time and unstable spindle speed is presented by the analysis of acceleration in idling. The Machinability for the TiA1N coated flat end mill and STD11 (H$\sub$R/C60) is evaluated from the trends of tool wear and cutting force according to cutting conditions . The resonance spindle speed is identified through the tool wear and natural frequency test.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2002.10a
• /
• pp.16-21
• /
• 2002

The high speed machining center(HMC) has been widely applied to manufacture a die and trial product in many machine industry. Because the evaluation fer the HMC is not sufficiently performed and the efficient cutting conditions aren't selected, a great loss has been caused in the cost aspect. In this study, the need of preliminary running time and unstable spindle speed is presented from the analysis of acceleration in idling. The Machinability fur the TiAlN coated flat end mill and STD11( $H_{R}$C60) is evaluated from the trends of tool wear and cutting force according to cutting conditions and slenderness ratio and a low response of tool dynamometer in high speed is proved. The resonance spindle speed is identified through the tool wear and natural frequency test.t.

• Journal of the Korean Society for Precision Engineering
• /
• v.16 no.5 s.98
• /
• pp.11-18
• /
• 1999

Recently high speed machining is being studied actively to reduce machining time and to improve machining precision. To perform efficient high speed machining, evaluation of high speed machinability must be studied preferentially and it can be identified by investigation of cutting force. To measure cutting forces in high speed machining, dynamometer which has high natural frequency was newly designed using 3-axes piezo force sensor. For newly designed dynamometer, calibration is conducted with sensitivity of force sensor modulated and proper preload and interference force are investigated experimently. Also, cutting force signals of newly designed dynamometer are compared with those of conventional one in high speed cutting experiment and its superiority is confirmed. Then using newly designed dynamometer, high speed machinability is evaluated about cutting force and tool wear in various cutting conditions.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2002.10a
• /
• pp.291-295
• /
• 2002

Ceramics are very difficult-to-cut materials because of its high strength and hardness. Their machining process can be characterized by cracking and brittle fracture. Generally, ceramics are machined using traditional method such as grinding and polishing. However, such processes are generally costly and have low material removal rate. In this paper, to develop machinable ceramics those have good machinability without losing their material properties, machinability evaluations are performed by applying the experimental design method. In this paper, to evaluate the machinability of the developed ceramics, various workpieces are machined on the CNC machining center, and surface roughness are measured under predefined process parameters obtained using Taguchi method. And the experimental results are investigated to derive optimum cutting parameters for the given materials.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.23 no.3
• /
• pp.284-290
• /
• 2014

Aluminum alloy is a core material for structural parts of aircraft and automobiles to reduce the weight and maintain high specific strength. This study evaluates the machinability and investigates the optimal cutting conditions considering the surface integrity and productivity for Al7050-T7451 milling. The machining variables considered are the feed per tooth, spindle speed, axial depth of the cut, and radial depth of the cut. The machinability evaluation of Al7050-T7451 is conducted by analyzing the cutting force signals, acceleration signals, AE signals, and machined surface conditions. The optimal cutting conditions are determined by analyzing the experimental results using response surface methodology for stable machining considering the productivity and surface integrity.

• The Journal of Advanced Prosthodontics
• /
• v.12 no.6
• /
• pp.369-375
• /
• 2020

PURPOSE. This study evaluated the availability of multi-directionally forged (MDF) titanium (Ti) as a component of removable partial dentures (RPDs). MDF-Ti remarkably improved the mechanical properties of RPDs due to its ultrafine-grained structure. MATERIALS AND METHODS. The wear resistance, plaque adhesion, and machinability of MDF-Ti were tested. As controls, commercially pure (CP) titanium was used for wear, plaque adhesion, and machinability tests. For wear resistance, the volume losses of the titanium teeth before and after wear tests were evaluated. Plaque adhesion was evaluated by the assay of Streptococcus mutans. In the machinability test, samples were cut and ground by a steel fissure bur and carborundum (SiC) point. An unpaired t-test was employed for the analysis of the significant differences between MDF-Ti and the control in the results for each test. RESULTS. Wear resistance and plaque adherence of MDF-Ti similar to those of CP-Ti (P>.05) were indicated. MDF-Ti exhibited significantly larger volume loss than CP-Ti in all conditions except 100/30,000 g/rpm in machinability tests (P<.05). CONCLUSION. Although the wear resistance and plaque adherence of MDF-Ti were comparable to those of controls, MDF-Ti showed better machinability than did CP-Ti. MDF-Ti could be used as a framework material for RPDs.