• Title/Summary/Keyword: Machine vision camera

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Measurement of Tool Wear using Machine Vision in Flat End-mill (머신비젼을 이용한 평 엔드밀 공구의 마모측정)

  • Kim, Tae-Young;Kim, Eung-Nam;Kim, Min-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.1
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    • pp.53-59
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    • 2011
  • End milling is available for machining the various shape of products and has been widely applied in many manufacturing industries. The quality of products depends on a machine tool performance and machining conditions. Recognition characteristics of the cutting condition is becoming a critical requirement for improving the utilization and flexibility of present-day CNC machine tools. The measurement of tool wear would be performed by coordinate-measuring machine(CMM). However, the usage of CMM requires much time and cost. In order to overcome the difficulties, on-line measurement(OLM) system was applied for a tool wear measurement. This study shows a reliable technique for the reduction of machining error components by developing a system using a CCD camera and machine vision to be able to precisely measure the size of tool wear in flat end milling for CNC machining. The CCD camera and machine vision attached to a CNC machine can determine tool wear quickly and easily.

Camera Calibration for Machine Vision Based Autonomous Vehicles (머신비젼 기반의 자율주행 차량을 위한 카메라 교정)

  • Lee, Mun-Gyu;An, Taek-Jin
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.9
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    • pp.803-811
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    • 2002
  • Machine vision systems are usually used to identify traffic lanes and then determine the steering angle of an autonomous vehicle in real time. The steering angle is calculated using a geometric model of various parameters including the orientation, position, and hardware specification of a camera in the machine vision system. To find the accurate values of the parameters, camera calibration is required. This paper presents a new camera-calibration algorithm using known traffic lane features, line thickness and lane width. The camera parameters considered are divided into two groups: Group I (the camera orientation, the uncertainty image scale factor, and the focal length) and Group II(the camera position). First, six control points are extracted from an image of two traffic lines and then eight nonlinear equations are generated based on the points. The least square method is used to find the estimates for the Group I parameters. Finally, values of the Group II parameters are determined using point correspondences between the image and its corresponding real world. Experimental results prove the feasibility of the proposed algorithm.

Robust Camera Calibration using TSK Fuzzy Modeling

  • Lee, Hee-Sung;Hong, Sung-Jun;Kim, Eun-Tai
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • v.7 no.3
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    • pp.216-220
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    • 2007
  • Camera calibration in machine vision is the process of determining the intrinsic camera parameters and the three-dimensional (3D) position and orientation of the camera frame relative to a certain world coordinate system. On the other hand, Takagi-Sugeno-Kang (TSK) fuzzy system is a very popular fuzzy system and approximates any nonlinear function to arbitrary accuracy with only a small number of fuzzy rules. It demonstrates not only nonlinear behavior but also transparent structure. In this paper, we present a novel and simple technique for camera calibration for machine vision using TSK fuzzy model. The proposed method divides the world into some regions according to camera view and uses the clustered 3D geometric knowledge. TSK fuzzy system is employed to estimate the camera parameters by combining partial information into complete 3D information. The experiments are performed to verify the proposed camera calibration.

A Study on Machine Vision System and Camera Modeling with Geometric Distortion (기하학적 왜곡을 고려한 카메라 모델링 및 머신비젼 시스템에 관한 연구)

  • 계중읍
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.4
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    • pp.64-72
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    • 1998
  • This paper a new approach to the design of machine vision technique with a camera modeling that accounts for major sources of geometric distortion, namely, radial, decentering, and thin prism distortion. Radial distortion causes an inward or outward displacement of a given image point from its ideal location. Actual optical systems are subject to various degrees of decentering , that is , the optical centers of lens design and manufacturing as well as camera assembly. It is our propose to develop the vision system for the pattern recognition and the automatic test of parts and to apply the line of manufacturing. The performance of proposed vision system is illustrated by simulation and experiment.

Development of camera modeling and calibration technique with geometric distortion (기하학적 왜곡을 고려한 카메라 모델링 및 보정기법 개발)

  • 한성현;이만형;장영희
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1836-1839
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    • 1997
  • This paper presents machine vision technique with a camera modeling that accounts for major sources of camera distortion, namely, radial, decentering, and thin prism distortion. Radial distortion causes an inward or outward displacement of a given image point from its ideal location. Actual optical systems are subject to various degrees of decentering, that is, the optical centers of lens elements are not strictly collinear. It is our purpose to develop the vision system for the pattern recognition and the automatic test of parts and to apply the line of manufacturing.

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A Study on Machine Vision System and Camera Modeling with Geometric Distortion

  • 왕한흥;한성현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.179-185
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    • 1997
  • This paper presents machine vision technique with a camera modeling that accounts for major sources of camera distortion, namely,radial, decentering, and thin prism distortion. Radial distortion causes an inward or outward displacement of a given image point from its ideal location. Actual optical systems are subject to varios degrees of decentering,that is,the optical centers of lens elements are not strictly collinear. Thin prism distortion arises form imperfection in lens design and manufacturing as well as camera assembly. It is our purpose to develop the vision system for the pattern recognition and the automatic test of and to apply the line of part manufacturing.

A Study on the Control Characteristics of Line Scan Light Source for Machine Vision Line Scan Camera (머신 비전 라인 스캔 카메라를 위한 라인 스캔 광원의 제어 특성에 관한 연구)

  • Kim, Tae-Hwa;Lee, Cheon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.34 no.5
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    • pp.371-381
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    • 2021
  • A machine vision inspection system consists of a camera, optics, illumination, and image acquisition system. Especially a scanning system has to be made to measure a large inspection area. Therefore, a machine vision line scan camera needs a line scan light source. A line scan light source should have a high light intensity and a uniform intensity distribution. In this paper, an offset calibration and slope calibration methods are introduced to obtain a uniform light intensity profile. Offset calibration method is to remove the deviation of light intensity among channels through adding intensity difference. Slope calibration is to remove variation of light intensity slope according to the control step among channels through multiplying slope difference. We can obtain an improved light intensity profile through applying offset and slope calibration simultaneously. The proposed method can help to obtain clearer image with a high precision in a machine vision inspection system.

Camera Calibration using the TSK fuzzy system (TSK 퍼지 시스템을 이용한 카메라 켈리브레이션)

  • Lee Hee-Sung;Hong Sung-Jun;Oh Kyung-Sae;Kim Eun-Tai
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2006.05a
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    • pp.56-58
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    • 2006
  • Camera calibration in machine vision is the process of determining the intrinsic cameara parameters and the three-dimensional (3D) position and orientation of the camera frame relative to a certain world coordinate system. On the other hand, Takagi-Sugeno-Kang (TSK) fuzzy system is a very popular fuzzy system and approximates any nonlinear function to arbitrary accuracy with only a small number of fuzzy rules. It demonstrates not only nonlinear behavior but also transparent structure. In this paper, we present a novel and simple technique for camera calibration for machine vision using TSK fuzzy model. The proposed method divides the world into some regions according to camera view and uses the clustered 3D geometric knowledge. TSK fuzzy system is employed to estimate the camera parameters by combining partial information into complete 3D information. The experiments are performed to verify the proposed camera calibration.

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Development of Vision Technology for the Test of Soldering and Pattern Recognition of Camera Back Cover (카메라 Back Cover의 형상인식 및 납땜 검사용 Vision 기술 개발)

  • 장영희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.119-124
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    • 1999
  • This paper presents new approach to technology pattern recognition of camera back cover and test of soldering. In real-time implementing of pattern recognition camera back cover and test of soldering, the MVB-03 vision board has been used. Image can be captured from standard CCD monochrome camera in resolutions up to 640$\times$480 pixels. Various options re available for color cameras, a synchronous camera reset, and linescan cameras. Image processing os performed using Texas Instruments TMS320C31 digital signal processors. Image display is via a standard composite video monitor and supports non-destructive color overlay. System processing is possible using c30 machine code. Application software can be written in Borland C++ or Visual C++

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Calibration for Color Measurement of Lean Tissue and Fat of the Beef

  • Lee, S.H.;Hwang, H.
    • Agricultural and Biosystems Engineering
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    • v.4 no.1
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    • pp.16-21
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    • 2003
  • In the agricultural field, a machine vision system has been widely used to automate most inspection processes especially in quality grading. Though machine vision system was very effective in quantifying geometrical quality factors, it had a deficiency in quantifying color information. This study was conducted to evaluate color of beef using machine vision system. Though measuring color of a beef using machine vision system had an advantage of covering whole lean tissue area at a time compared to a colorimeter, it revealed the problem of sensitivity depending on the system components such as types of camera, lighting conditions, and so on. The effect of color balancing control of a camera was investigated and multi-layer BP neural network based color calibration process was developed. Color calibration network model was trained using reference color patches and showed the high correlation with L*a*b* coordinates of a colorimeter. The proposed calibration process showed the successful adaptability to various measurement environments such as different types of cameras and light sources. Compared results with the proposed calibration process and MLR based calibration were also presented. Color calibration network was also successfully applied to measure the color of the beef. However, it was suggested that reflectance properties of reference materials for calibration and test materials should be considered to achieve more accurate color measurement.

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