• Title/Summary/Keyword: Manufacturing process

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An Empirical Study on Manufacturing Process Mining of Smart Factory (스마트 팩토리의 제조 프로세스 마이닝에 관한 실증 연구)

  • Taesung, Kim
    • Journal of the Korea Safety Management & Science
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    • v.24 no.4
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    • pp.149-156
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    • 2022
  • Manufacturing process mining performs various data analyzes of performance on event logs that record production. That is, it analyzes the event log data accumulated in the information system and extracts useful information necessary for business execution. Process data analysis by process mining analyzes actual data extracted from manufacturing execution systems (MES) to enable accurate manufacturing process analysis. In order to continuously manage and improve manufacturing and manufacturing processes, there is a need to structure, monitor and analyze the processes, but there is a lack of suitable technology to use. The purpose of this research is to propose a manufacturing process analysis method using process mining and to establish a manufacturing process mining system by analyzing empirical data. In this research, the manufacturing process was analyzed by process mining technology using transaction data extracted from MES. A relationship model of the manufacturing process and equipment was derived, and various performance analyzes were performed on the derived process model from the viewpoint of work, equipment, and time. The results of this analysis are highly effective in shortening process lead times (bottleneck analysis, time analysis), improving productivity (throughput analysis), and reducing costs (equipment analysis).

Study on the Dimensional Characteristics of the Direct Metal Laser Sintering in Additive Manufacturing Process (DMLS 적층제조의 치수 특성에 관한 연구)

  • Jung, Myung-Hwi;Kong, Jeong-Ri;Kim, Hae-Ji
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.7
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    • pp.1-9
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    • 2022
  • Peeling and dimensional deformation that occur during a manufacturing process are accompanied by an increase in the manufacturing cost and production time caused by manufacturing defects. In order to solve this problem, it is essential to predict risk factors at the design stage through computational analysis of the additive manufacturing process and to control shape distortion due to residual stress. In this study, the dimensional characteristics were improved by applying the distortion compensation design through computational analysis to minimize the distortion occurring in the DMLS(Direct Metal Laser Sintering) method of the metal additive manufacturing process.

Manufacturing Process and Technology of Korean Costumes Made of Fur and Loather (우리나라 모피와 피혁 복식의 제작과정과 기술)

  • An, Bo-Yeon;Hong, Na-Young
    • Journal of the Korean Society of Costume
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    • v.58 no.8
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    • pp.63-73
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    • 2008
  • From the ancient Korea to the late Joseon Korean fur and leather had been preferred in and out of Korea for their good quality and excellent manufacturing skill. Since Unified Silla (A.D.676${\sim}$A.D.936) Korean fur and leather were manufactured divisionally by workmen specialized in materials and products, and such manufacturing process was succeeded to Goryeo and Joseon. Manufacturing of fur and leather was consisted of as follows: hunting and butchering - peeling - beating with a paddle and removing fat - oil manufacturing - drying - tanning, then cutting and sewing, and there was a special caring method. In order to make good fur and leather, each process of manufacturing needed particular techniques and all available methods were tried to have tender fur and leather by using smoking, excrement, lime, vegetable tannin and even cerebral liquid. And also required mouth-chewing and hand-pounding with a lot of time and of labor Keeping furs resilience and flexibility, sowing several skins together, even when the after-all-process skin was converted into clothes, was much more difficult than sewing fabric. Thus, the manufacturing cost was as much expensive as skin materials, and the volume of manufacturing of fur and leather was also limited. Therefore, fur and leather must have been popular for scarcity value in the manufacturing process, and this scarcity must have caused an extreme luxury of fur.

Manufacturing strategy and change programs of Korean firms (한국제조기업의 생산전략과 생산혁신활동)

  • 이승규;김진섭
    • Korean Management Science Review
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    • v.13 no.1
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    • pp.135-156
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    • 1996
  • The purpose of this paper is to study the links between manufacturing strategy and change programs of manufacturing firms in Korea. The nature of our analysis is more descriptive than normative or confirmative. First, we investigate the linkage between manufacturing strategy, manufacturing capability, change programs and performance measurement systems. Secondly, we intend to explore an empirical typology of manufacturing strategy and change programs. The initial findings of the study are as follows: Linkage between manufacturing strategy and change programs of manufacturing firms was not apparent. Flexibility as a strategic priority is positively related to the innovative change programs. There are two distinctive strategies of manufacturing firms in Korea, namely, quality strategy and balanced strategy. We identified three types of change programs, which are incremental change, administrative innovation, and process innovation. Incremental change group has represented low factor score in the change program dimensions. The firms in administrative innovation group mainly depend on information systems and business reengineering. Korean manufacturing firms seem to pursue process improvement by trying simultaneously incremental change in the process, managerial process improvement, and a little bit of innovative change. Performance variable utilization of the firms are not significantly different along with manufacturing strategies and change programs. We found, however, learning and improvement performance dimension is significantly related to flexibility variables. Process innovation group marked high score in usage of learning and improvement indices. The findings of this study seem to have various implications on realigning the manufacturing strategy, change programs, and performance systems in Korean firms.

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Verification of Manufacturing Process of PSC Box Girder Bridge Segment by 3D Simulation (3차원 시뮬레이션을 활용한 PSC 박스거더교 세그먼트 제작 공정의 검증)

  • Kim, Min-Seok;Son, Heung-Rak;Lee, Kwang-Myong;Park, Young-Ha;Park, Min-Seok
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2008.04a
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    • pp.235-240
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    • 2008
  • PSC box girder bridges are built through the repetitive manufacturing process of concrete segment. However, during the initial segment manufacturing stage, design change may occur frequently due to design errors and interferences between components, resulting in the extension of segment manufacturing period. This paper aims to verify the manufacturing process of PSC box girder segment by 3D simulation technique. All the components of a segment were modelled and assembled by simulation technique and then, some design errors were found and revised appropriately to optimize the manufacturing process of segment. Consequently, 3D simulation technique would be promising to improve the quality of the segment and to reduce its manufacturing time and cost.

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An integrated framwork for a cellular manufacturing system (셀 생산 시스템의 통합 구조)

  • 이노성;임춘우
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.89-92
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    • 1997
  • The objective of this paper is to provide an alternative framework for the integration of process planning and scheduling in cellular manufacturing. The concept of an integrated cellular manufacturing system is defined and the system architecture is presented. In an integrated cellular manufacturing system, there are three modules : the process planning module, the manufacturing-cell design module, and the cell-scheduling module. For each module, the tasks and their activities are explained.

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Petri-Nets Modeling and Performance Evaluation of Optical-components Manufacturing System (광 부품 조립 시스템의 모델링과 성능평가)

  • 김영호;김지한;정승권;배종일;이만형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.491-495
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    • 2002
  • In the paper, a Visual factory model for a optical-components manufacturing process is built. The optical-components manufacturing process is composed of 3 operation processes; optical sub assembly process, package assembly process, and fiber assembly process. Each process is managed not a batch mode, which is one of most popular manufacturing styles to produce a great deal of industrial output, but though a modular cell. In the processes, a modular cell has to be processed independently of the other cells. Optimization for the composition of assembly cell in the optical-components system is made by the Visual factory model.

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A Study on the relations among the Feature, Function, and Manufacturing Process to integrate the Part Design and Process Planning in the Early Design Stage. (제품개발 초기단계의 제품설계와 공정설계의 통합을 위한 특징형상과 의도기능 및 가공 공정간의 상관 관계에 관한 연구)

  • 임진승;김용세
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.540-545
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    • 2002
  • The tight integration of the part design and process planning is very effective to high quality product development and cost effective manufacturing. Moreover, the integration in the early design stage, that is, the integration of the conceptual design and the conceptual process planning may take a big impact with the forecasting the alternative of the design and manufacturing. In this paper, the real field parts are studied about the relations among the Feature, Function, and Manufacturing Process taking the style of reverse engineering method, to found the base of the systematic computer system for the integrated product design and manufacturing process planning.

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A Study on Manufacturing Temporary Platform Structure Using Press Forming Processes (프레스 가공 공정을 이용한 가설구조물 제조에 관한 연구)

  • Park, Joon-Hong;Lee, Jae-Sup;Lee, Sung-Keun;Kim, Hyun-Soo;Sung, Ki-ln
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.4
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    • pp.92-97
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    • 2007
  • A temporary structure is a framework of metal poles and planks, used as a working platform from which building repairs or construction can be carried out safety. The manufacturing process of the existing model consumes a many hour. So, it is modified manufacturing process. In this study, it is attempted to find out the shape of modified working platform considering manufacturing process and using Taguchi method, and it reduces production process. The design parameters are defined to discribe shape of model. As a result of the shape design, maximum Von-Mises stress and displacement considering a safety factor were satisfied with CTEA (Construction Temporary Equipment Association of Korea) standard.

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A Study on the Fault Process and Equipment Analysis of Plastic Ball Grid Array Manufacturing Using Data-Mining Techniques

  • Sim, Hyun Sik
    • Journal of Information Processing Systems
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    • v.16 no.6
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    • pp.1271-1280
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    • 2020
  • The yield and quality of a micromanufacturing process are important management factors. In real-world situations, it is difficult to achieve a high yield from a manufacturing process because the products are produced through multiple nanoscale manufacturing processes. Therefore, it is necessary to identify the processes and equipment that lead to low yields. This paper proposes an analytical method to identify the processes and equipment that cause a defect in the plastic ball grid array (PBGA) during the manufacturing process using logistic regression and stepwise variable selection. The proposed method was tested with the lot trace records of a real work site. The records included the sequence of equipment that the lot had passed through and the number of faults of each type in the lot. We demonstrated that the test results reflect the real situation in a PBGA manufacturing process, and the major equipment parameters were then controlled to confirm the improvement in yield; the yield improved by approximately 20%.