• Title/Summary/Keyword: Material behavior

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Dynamic Simulation of Solid Particle Considering Change by Viscosity in Rheology Material (반응고 재료에서 점성을 고려한 고상입자의 거동예측을 위한 수치모사 해석)

  • Kwon, K.Y.;Kang, C.G.
    • Transactions of Materials Processing
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    • v.18 no.1
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    • pp.26-38
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    • 2009
  • It was reported that the semi-solid forming process has many advantages over the conventional forming process, such as a long die life, good mechanical properties and energy savings. It is very important, however, to control liquid segregation to gain mechanical property improvement of materials. During forming process, rheology material has complex characteristics, thixotropic behavior. Also, difference of velocity between solid and liquid in the semi-solid state material makes a liquid segregation and specific stress variation. Therefore, it is difficult for a numerical simulation of the rheology process to be performed. General plastic or fluid dynamic analysis is not suitable for the behavior of rheology material. The behavior and stress of solid particle in the rheology material during forging process is affected by viscosity, temperature and solid fraction. In this study, compression experiments of aluminum alloy were performed under each other tool shape which is rectangle shape(square array), rectangle shape(hexagonal array), and free shape tool. In addition, the dynamics behavior compare with Okano equation to power law model which is viscosity equation.

Uniaxial fatigue, creep and stress-strain responses of steel 30CrNiMo8

  • Brnic, Josip;Brcic, Marino;Krscanski, Sanjin;Lanc, Domagoj;Chen, Sijie
    • Steel and Composite Structures
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    • v.31 no.4
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    • pp.409-417
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    • 2019
  • The choice of individual material for industrial application is primarily based on knowledge of its behavior in similar applications and similar environmental conditions. Contemporary design implies knowledge of material behavior and knowledge in the area of structural analysis supported by large capacity computers. Bearing this in mind, this paper presents and analyzes the experimental results related to the mechanical properties of the material considered (30CrNiMo8/1.6580/AISI 4340) at different temperatures as well as its creep and fatigue behavior. All experimental tests were carried out as uniaxial tests. The test results related to the mechanical properties are presented in the form of engineering stress-strain diagrams. The results related to the creep behavior of the material are shown in the form of creep curves, while the fatigue of the material is shown in the form of stress - life (S - N) diagram. Based on these experimental results, the values of the following properties are determined: ultimate tensile strength (${\sigma}_{m,20}=696MPa$), yield strength (${\sigma}_{0.2,20}=355.5MPa$), modulus of elasticity ($E_{,20}=217GPa$) and fatigue limit (${\sigma}_{f,20,R=-1}=280.4MPa$). Results related to fatigue tests were obtained at room temperature and stress ratio R = -1.

Reliable experimental data as a key factor for design of mechanical structures

  • Brnic, Josip;Krscanski, Sanjin;Brcic, Marino;Geng, Lin;Niu, Jitai;Ding, Biao
    • Structural Engineering and Mechanics
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    • v.72 no.2
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    • pp.245-256
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    • 2019
  • The experimentally determined mechanical behavior of the material under the prescribed service conditions is the basis of advanced engineering optimum design. To allow experimental data on the behavior of the material considered, uniaxial stress tests were made. The aforementioned tests have enabled the determination of mechanical properties of material at different temperatures, then, the material's resistance to creep at various temperatures and stress levels, and finally, insight into the uniaxial high cyclic fatigue of the material under different applied stresses for prescribed stress ratio. Based on fatigue tests, using modified staircase method, fatigue limit was determined. All these data contributes the reliability of the use of material in mechanical structures. Data representing mechanical properties are shown in the form of engineering stress-strain diagrams; creep behavior is displayed in the form of creep curves while fatigue of the material is presented in the form of S-N (maximum applied stress versus number of the cycles to failure) curve. Material under consideration was 18CrNi8 (1.5920) steel. Ultimate tensile strength and yield strength at room temperature and at temperature of $600^{\circ}C$: [${\sigma}_{m,20/600}=(613/156)MPa$; ${\sigma}_{0.2,20/600}=(458/141)MPa$], as well as endurance (fatigue) limit at room temperature and stress ratio of R = -1 : (${\sigma}_{f,20,R=-1}=285.1MPa$).

Mixed-Mode Fracture Analysis of Quasi-Brittle Material Considering Fracture Energy (파괴에너지를 고려한 유사취성재료의 혼합모드 균열해석)

  • Lim, Yun-Mook;Kim, Moon-Kyum;Cho, Seok-Ho;Shin, Seung-Kyo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.6 no.4
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    • pp.129-137
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    • 2002
  • In this study, mixed-mode fracture behavior is simulated effectively through the numerical method using the axial defomation link elements which can predict the behavior of quasi-brittle material. The behavior of quasi-brittle material is modeled numerically using the exponential tension softening constitutive equation and verified by comparing with the result of published experimental result. In order to verify the mixed-mode fracture behavior through the developed numerical method, analysis of mode I is formulated and the result is compared with those of FEM first, and then mixed-mode analysis is analyzed and compared with existing theories and experimental data. Also the characteristics of fracture behavior is examined through the analysis of crack generation with respect to various mode mixity.

The Effect of the Gate Shape on the Microstructure of the Grain Size Controlled Material (게이트 형상이 결정립 제어 소재의 미세조직에 미치는 영향)

  • Jung Y.S.;Seo P. K.;Kang C. G.
    • Transactions of Materials Processing
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    • v.14 no.1 s.73
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    • pp.49-56
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    • 2005
  • In the semi-solid die casting process, an important thing is the flow behavior of semi-solid materials. The flow patterns of the semi-solid material can make the defects during die filling. To control the flow patterns is very important and difficult. In this paper, the flow behavior of the semi-solid A356 alloy material during die filing at various die gate shapes has been observed with the grain size controlled material. The effect of the gate shape on the die filling characteristics was investigated. The filling tests in each plunger stroke were experimented, and also simulated on the semi-solid material die casting process by MAGMAsoft. According to the filling tests and computer simulation, the effect of the gate shape on liquid segregation has been investigated.

The Shear Behavior of Composite Material for Retaining Wall (옹벽구조물용 복합재료의 전단거동 특성)

  • Oh, Gi-Dae;Kim, Kyung-Yul;Kim, Dae-Hong
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.03a
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    • pp.1359-1364
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    • 2008
  • In these days, the composite material is popular as a material of Retaining wall because of the advantages of economy and construction. In general, retaining wall is not estimated for the stability of structure, but some of retaining walls that are composed of composite materials became thin because of the highly dense materials. So the concern of shear failure for the structure is rising. Because standard test criterion and large scale tests equipment are rarely available, few studies are performed. So, in this study, we performed large scale direct shear tests for various confining stresses(147, 294, 441 kPa), and estimate shear behavior of composite material by the relation of shear stress - displacement and vertical - shear displacement.

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Densification Behavior of Dissimilar Material Powder during Die Compaction (금형압축 하에서 구리/철 이종재료 분말의 치밀화 거동)

  • Kim, Taek-Eui;Lee, Sung-Chul;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.5
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    • pp.379-386
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    • 2008
  • Densification behavior of dissimilar material powder (copper and pure iron powder) under die compaction was investigated. Experimental data were obtained for copper and pure iron powder compacts with various volume ratios under die compaction. Dissimilar material powder was simultaneously compacted into a jointed cylindrical compact with different powder materials in inner and outer part, respectively. To simulate densification behavior of dissimilar material powder, elastoplastic constitutive equation proposed by Shima and Oyane was implemented into a finite element program (ABAQUS) under die compaction. Finite element results were compared with experimental data for densification, deformed geometry and density distribution of powder compacts under die compaction.

Experimental Study on Compression Behavior between Multi-layered Corrugated Structure and EPS Packaging Materials (골판지 적층재와 EPS 사이의 압축거동에 대한 실험적 연구)

  • Park, Jong-Min;Choi, Won-Sik;Kim, Jong-Soon
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.1
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    • pp.83-91
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    • 2020
  • The evaluation of the compression behavior of the cushioning material is of importance to achieve appropriate packaging design. In order to change packaging design from polymeric-based to more eco-friendly cellulose-based nire effectively, comparative study on the compression behavior between these two packaging materials is crucial. In this study, the stress-strain behavior, hysteresis loss, and response characteristics for cyclic loading were analyzed through compression tests on multi-layered corrugated structure (MLCS) and expanded polystyrene (EPS) packaging materials. MLCS produced in Korea is produced by winding a certain number of single-faced corrugated paperboard, and the compression behavior of this material was turned out to be 6 stages: elastic stage, first buckling stage, sub-buckling stage, densification stage, last buckling stage and high densification stage. On the other hand, EPS's compression behavior was in 3 stages: linear elastic stage, collapse plateau, and densification stage. The strain energy per unit volume (strain energy density) of MLCS did not differ depending on the material thickness, but it showed a clear difference depending on the raw material and flute type. Hysteresis loss of MLCS ranged from 0.90 to 0.93, and there were no significant differences in the raw material and flute type. These values were about 5 to 20% greater than the hysteresis of the EPS (about 0.78 to 0.87).

A Study on the Mechanical Properties and the Fatigue Crack Propagation Behavior of Ti Welding Material (Ti 용접재의 기계적 특성 및 피로크팩 진전거동에 관한 연구)

  • 최병기;장경천
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.64-69
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    • 2002
  • The purpose of this paper was to investigate the welding characteristics and the fatigue crack propagation behavior of titanium commonly using power station, aircraft and ship. The experimented material was TIG welded in order to look over the characteristics according to the notch position and compare with other materials. We compared and reviewed the fatigue crack propagation behavior of nontch base metal and welded specimens having different notch position to evaluate the fatigue crack propagation behavior by welding condition.

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Simulation of material failure behavior under different loading rates using molecular dynamics

  • Kim, Kunhwi;Lim, Jihoon;Kim, Juwhan;Lim, Yun Mook
    • Structural Engineering and Mechanics
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    • v.30 no.2
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    • pp.177-190
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    • 2008
  • Material failure behavior is generally dependent on loading rate. Especially in brittle and quasi-brittle materials, rate dependent material behavior can be significant. Empirical formulations are often used to predict the rate dependency, but such methods depend on extensive experimental works and are limited by practical constraints of physical testing. Numerical simulation can be an effective means for extracting knowledge about rate dependent behavior and for complementing the results obtained by testing. In this paper, the failure behavior of a brittle material under different loading rates is simulated by molecular dynamics analysis. A notched specimen is modeled by sub-million particles with a normalization scheme. Lennard-Jones potential is used to describe the interparticle force. Numerical simulations are performed with six different loading rates in a direct tensile test, where the loading velocity is normalized to the ratio of the pseudo-sonic speed. As a consequence, dynamic features are achieved from the numerical experiments. Remarkable failure characteristics, such as crack surface interaction/crack arrest, branching, and void nucleation, vary in case of the six loading cases. These characteristics are interpreted by the energy concept approach. This study provides insight into the change in dynamic failure mechanism under different loading rates.