• Title/Summary/Keyword: Mechanical Drawing

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A Study on the Quality Improvement of Mechanical Drawing Notes Using Lean 6 Sigma Analysis (린 6시그마 분석을 통한 도면 주기 품질 향상 방안 연구)

  • Jeon, Yong Gu;Huh, Hyoung Jo;Lee, Seong Bae;Park, Hun Hyuk;An, Byung Guk
    • Journal of Korean Society for Quality Management
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    • v.48 no.3
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    • pp.381-393
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    • 2020
  • Purpose: The purpose of this study was to find useful solutions by analyzing causes and results about defects on mechanical drawing notes and provide an automated tool with solutions to mechanical engineers. Methods: The collected data for defects on mechanical drawing notes were from ongoing development and mass production projects. Various measurement methods were used based on the Lean 6 Sigma analysis such as Process analysis, C&E diagram and some statistical analysis. Results: The results of this study are as follows; The results of the Lean 6 Sigma analysis, the validity of the selected indicators for improving drawing notes quality was verified through the verification of cause variables. The strategy established to improve the mechanical drawing notes was reflected as an automated program, and the defects were within a manageable range and achieved target Sigma level. Conclusion: Through the application of the "Mechanical drawing notes automation tool", it is expected to resolve the "Voice of Customer, VOC" and "Voice of Business, VOB".

A Study on the Warm Deep Drawability of Sheets in Cr-Coated Die

  • Seo, Dae-Gyo;Lee, Jae-Dong;Heo, Young-Moo;Chang, Sung-Ho;Park, Yi-Chun;Kim, Heon-Young
    • Journal of Mechanical Science and Technology
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    • v.15 no.7
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    • pp.839-846
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    • 2001
  • Some deep drawing characteristics at elevated temperatures were investigated for the SCPI steel sheets by using a Cr-coated die. For this investigation, six different temperatures between room temperature and 250$\^{C}$, and six different drawing ratios ranging from 2.4 to 2.9 were considered. As a result, the limiting drawing ratio, the maximum drawing force and the maximum drawing depth were found to be affected sensitively by temperature, and more stable through-thickness strain distribution was observed at elevated temperatures. Some experimental results compared favorably with theoretical results obtained by using the finite element method.

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Analysis of the Axisymmetric Hydro-Mechanical Deep Drawing Process by Using the Finite Element Method (유한 요소법을 이용한 축대칭 하이드로 미케니칼 디프 드로잉 공정의 해석)

  • 양동열;김한경;이항수;김경웅
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.5
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    • pp.873-882
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    • 1992
  • The study is concerned with the rigid-plastic element analysis for axisymmetric hydromechanical deep drawing in which the fluid flow influences the metal deformation. Due to the fluid pressure acting on the sheet material hydromechanical deep drawing is distinguished from the conventional deep drawing processes. In considering the pressure effect, the governing equation for fluid pressure is solved and the result is reflected on the global stiffness matrix. The solution procedure consists of two stages ; i.e., initial bulging of the sheet surface before the initiation of steady fluid flow in the flange and fluid-lubricated stage. The problem is decoupled between fluid analysis and analysis of solid deformation by deformation by iterative feedback of mutual computed results. The corresponding experiments are carried out for axisymmetric hydro-mechanical deep drawing of annealled aluminium sheet as well as for deep drawing. It has been shown from the experiments that the limit drawing ratio for hydro-mechanical deep drawing is improved as compared with deep drawing. The computed results are in good agreement with the experiment for variation of punch head and chamber pressure with respect to the punch travel and for distribution of thicknees strain. It is thus shown that the present method of analysis can be effectively applied to the analysis of axisymmetric hydro-mechanical deep drawing processes.

Process Design of Multi-Stage Shape Drawing Process for Cross Roller Guide (크로스 롤러 가이드 다단 형상인발 공정설계에 관한 연구)

  • Lee, Sang-Kon;Lee, Jae-Eun;Lee, Tae-Kyu;Lee, Seon-Bong;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.11
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    • pp.124-130
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    • 2009
  • In the multi-stage shape drawing process, the most important aspect for the economy is the correct design of the various drawing stage. For most of the products commonly available round or square materials can be used as initial material. However, special products should be pre-rolled. This study proposes a process design method of multi-stage shape drawing process for producing cross roller guide. Firstly, a standard classification of shape drawing process is suggested based on the requirement of pre-rolling process. And a design method is proposed to design the intermediate die shape. The process design method is applied to design the multi-stage shape drawing process for producing cross roller guide. Finally, the effectiveness of the proposed design method is verified by FE-analysis and shape drawing experiment.

The Training Methods and Effectiveness using Augmented Reality Contents System for Machine Drawings Training Which is Essential in Welding Practice Courses (용접실습 교과목에 필수적인 기계제도 기초 이론 학습에 대한 증강현실 콘텐츠 시스템을 활용한 교육 방법 및 효과성)

  • Koo, Chang-Dae;Yang, Hyeong-Seok;Lee, Dong-Youp
    • Journal of Welding and Joining
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    • v.32 no.4
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    • pp.39-45
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    • 2014
  • Today, the development of digitized information media and info-communications are bringing many changes. Due to the development of IT thechnology, we can learn wherever, whenever, regardless of time and place. Machine drawing subject is a very important in mechanical engineering course, but it's studyed only basic theory in a short period, average 1~2weeks. So that, students think that the mechanical drawing is of minor importance. Such ideas make them difficult to impove sense of space in isometric drawing and drawing skill. Therefore, in this paper, augmented reality-based contents through the system, Mechanical Drawing of education to meet the effectiveness and satisfaction, student learning can be spontaneously it was construct self-system. And, Theoretical part of the Mechanical Drawing is proposed ensure more efficient and easier training. In this paper, we were test operation for user effectualness of proposed service at Korea Polytechnics Colleges a industrial facilities management in Daegu. Target user are 66 students, and The students were divided into experimental group and comparison group. Experimental results, experimental group was able to do systematically experience many Projection Drawing and Pictorial Drawing in short schooltime. And, The test operation results showed that have the possibility to meet education effectiveness and user satisfaction in this augmented reality-based contents system.

Effectiveness of Project Based Learning in Mechanical Drawing Education Using CAD (CAD 활용 기계제도 교육에서 PBL 수업의 효과)

  • Lee, Hee Won
    • Transactions of the KSME C: Technology and Education
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    • v.2 no.2
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    • pp.125-130
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    • 2014
  • Although the subject of Mechanical Drawing is very important in mechanical engineering education, it is hard to teach the subject effectively, because it needs to carry out lectures and labs in parallel and needs substantially large portion of CAD lab time. In the department of Mechanical Systems and Design Engineering of SNUST, Project Based Learning is adopted to teach the subject of Mechanical Drawing. In this course, students experience to read and to draw drawings through the PBL project after the lectures on mechanical drawings. In this way, they can learn by heart the drawing skills and the operation of CAD software tools. In this paper, various PBL projects and teaching methods carried out in recent years are presented and the effects of the projects are discussed.

A Computer Aided Drawing Check System(Local Dimension Check) (컴퓨터지원에 의한 설계도면 검증시스템)

  • ;Ono, T.;Tsujio, S.
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.513-518
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    • 1992
  • We are now doing research for the drawing check of local parts in mechanical drawing made by a CAD system. It needs the recognition of drawing elements with respect to the local parts. Because, we usually abbreviate the dimensioning in the mutually related drawing elements. This paper is concerned with a computer aided supporting system to the dimension check and recognition of local parts in mechanical drawings. This sytem has been applied to some examples and we have confirmed the feasibility of this checking method.

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The Microstructure and Mechanical Property of 0.19C-1.17Cr Steel with Cold Drawing (0.19C - 1.17Cr 강의 냉간인발조직과 기계적 성질)

  • Shin J. H.;Jang B. L.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.11a
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    • pp.85-90
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    • 2001
  • The microstructure and mechanical property of 0.19C-1.17Cr steel were investigated with cold drawing. This commercial steel has the microstructure that is consist of ferrite and pearlite. The tensile and yield strength are increased as the reduction ratio of cold drawing is increased. It was clear that mechanical properties could be improved by combination of the heat treatments and reduction ratio. Yield strength. tensile strength, and impact value were formulated as a constitutive function of cold drawing ratio, respectively.

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A COMPUTER-AIDED DRAWING CHECK SYSTEM (PART 2: Dimension Check of A Single Plane Projection Drawing)

  • Shozo Tsujio;Lee, Seoung-Soo;Toshiro Ono
    • 제어로봇시스템학회:학술대회논문집
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    • 1989.10a
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    • pp.1022-1027
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    • 1989
  • CAD drawings contain drawing errors similar to manually produced drawings. This paper is concerned with a computer-aided drawing check system for the drawing errors. The problem treated in this paper is the checking of dimension errors, deficiency and redundancy of dimension lines in the mechanical drawings made by a CAD system. Graph theory is used for the checking of the deficient and redundant dimensions. The feasibility of this system is confirmed for the checking items.

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A study on the deformation of thickness by drawing process of upper housing products (Upper housing 제품의 드로잉공정에 의한 두께 변형 고찰)

  • Lee, Beom-Soon;Kim, Ok-Hwan
    • Design & Manufacturing
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    • v.13 no.1
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    • pp.31-35
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    • 2019
  • For manufacturing upper housing product of mechanical control valve, the progressive drawing process was conducted experimental. Then, the center of the product was cut to measure the thickness of the product. As a result, the following conclusions were obtained. By means of a stand-alone pad provided with sufficient pressure, it is possible to prevent the occurrence of wrinkles in the die pad product of the drawing process. As a result of the experiment, it was considered that the flange bottom of the product and the lower edge of the product are made thick in thickness, the top edge and the top surface are thin. It is considered that this is due to the size and roughness of the entrance edge radius of the die in the drawing process, and the inflow of the material by the die pad.