• Title/Summary/Keyword: Microheater

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Study on Optimal Structure of Low Power Microheater to Remain Stability at High Temperature (고온에서 안정한 저전력 마이크로히터 구조 최적화 연구)

  • Lim, Woonhyun;Kondalkar, Vijay;Lee, Keekeun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.68 no.1
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    • pp.69-76
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    • 2019
  • Microheaters with different structures were fabricated and compared to find an optimal configuration enhancing the performances of $C_2H_2$ gas sensor. Three temperature sensors were integrated on the surface of the insulation layer over the microheater, and resistance changes were observed to check the generated heat from the microheater. A low operating voltage of 1mV was applied to the temperature sensor to minimize any influence of thermal heat from the resistance type temperature sensor, whereas high voltages in the range between 10 and 20V were applied to the microheater. A microheater structure generating maximum heat at low voltage was determined. The generated heat was verified by the temperature sensors on the top of the $Si_3N_4$ and infrared camera. A long term stability and accuracy of the microheater were observed. The developed microheater was applied to enhance the performances of $C_2H_2$ gas sensor and successfully confirmed that the developed microheater greatly contributes to the improvement of sensitivity and selectivity of gas sensor.

Design Parameters and Experimental Performance Evaluation of 4-bit Digital Multi-heater Microinjector (4-bit 디지털 미소분사기의 설계변수와 토출성능간의 영향분석에 관한 실험적 연구)

  • Kang Tae Goo;Cho Young-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.3 s.234
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    • pp.418-424
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    • 2005
  • We present the design, fabrication and experimental results of 4-bit digital microinjectors, whose ejected droplet volumes are adjusted by the digital operation of a 4-bit microheater array. We design the reference microinjectors as well as its comparative test structures. In the fabrication process, we use a five-mask micromachining process and the total chip size of the fabricated microinjector is $7,640{\mu}m{\times}5,260{\mu}m.$ We measure the ejected droplet volumes and velocities, which are adjusted from $12.1{\pm}1.0~55.6{\pm}14.7pl\;and\;2.3{\pm}0.1~15.7{\pm}0.8m/s.$ respectively, depending on the 15 possible combinations of 4-bit microheater array. We also experimentally characterize the effect of geometric variation including the microheater size, inter-microheater gap, microchannel width and sequential operation of microheater array on the ejected droplet volume and velocity. Among these parameters, we find that the microheater size is the most dominant parameter affected to the ejected droplet volumes and velocities. Thus, the present microinjector has a potential for application to the high-resolution inkjet printers with multiple gray levels or high-precision fluid injectors with variable volume control.

An Experimental Study on Bubbles Growth on Microheater (마이크로 히터에서의 기포 생성에 관한 실험적 연구)

  • Ko, Seung-Hyun;Kim, Shin-Kyu;Kim, Ho-Young;Jang, Young-Soo;Lee, Yoon-Pyo
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1909-1914
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    • 2003
  • Bubble growth on microheater has been experimentally investigated in this study. The experiment was performed using platinum micro heaters having dimensions of $100{\times}10{\times}0.2{\mu}m^3$ with constant heat flux. A high speed video camera was used to observe bubble growth at 250 frames per second. Microheater temperature was measured at the rate of 300Hz with a data acquisition system. When heater temperature was $139^{\circ}C$ a bubble was nucleated in the liquid FC-72. The temperature profiles and the high speed camera images were combined to explain heat transfer and bubble growth on microheater.

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A Sensorless and Versatile Temperature-Control System for MEMS Microheaters (온도센서를 사용하지 않는 MEMS 마이크로히터 온도제어시스템)

  • Bae, Byung-Hoon;Yeon, Jung-Hoon;Flachsbart Bruce R.;Shannon Mark A.
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.55 no.11
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    • pp.544-547
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    • 2006
  • In this paper, we present a temperature-controlled system for MEMS electrical resistance heaters without a temperature sensor. To rapidly control the heater temperature, the microheater system developed consists of a power supply, power amplifier, digital ${\underline{P}}roportional-{\underline{I}}ntegral-{\underline{D}}ifferential$ (PID) controller, and a quarter bridge circuit with the microheater and three resistors are nominally balanced. The microheaters are calibrated inside a convection oven to obtain the temperature coefficient with a linear or quadratic fit. A voltage amplifier applies the supply voltage proportional to the control signal from the PID controller. Small changes in heater resistance generate a finite voltage across the quarter bridge circuit, which is fed back to the PID controller to compare with the set-point and to generate the control signal. Two MEMS microheaters are used for evaluating the developed control system - a NiCr serpentine microheater for a preconcentrator and a Nickel microheater for ${\underline{P}}olymerase\;{\underline{C}}hain\;{\underline{R}}eaction$ (PCR) chip.

Design and Fabrication of microheaters based oil polycrystalline 3C-SiC with large uniform-temperature area for high temperature (다결정 3C-SiC 기반으로 한 넓은 범위에서 균일한 온도 분포를 갖는 초고온용 마이크로 히터 설계 및 제작)

  • Jeong, Jae-Min;Chung, Gwiy-Sang
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.214-215
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    • 2009
  • This paper presents the fabrication and characteristics of microheaters, built on AlN(0.1 um)/3C-SiC(1 um) suspended membranes. Pt was used as microheater and temperature sensor materials. The results of simulated are shown that AlN/3C-SiC membrane has more large uniform-temperature area than $SiO_2$/3C-SiC membrane. Resistance of temperature sensor and power consumption of microheater were measured and calculated. Pt microheater generates the heat of about $550^{\circ}C$ at 340 mW and TCR of Pt temperature sensor is about 3188 ppm/$^{\circ}C$.

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Fabrication on Microheater Flow Sensors Using Membrane Structure and Its Characteristics (맴브레인 구조를 이용한 미세발열체형 유량센서의 제작과 그 특성)

  • 정귀상;노상수
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.11 no.11
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    • pp.996-1000
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    • 1998
  • This paper describes the characteristics of Pt microheater using aluminum oxide films as medium layer and its application to flow sensors. Pt microheater have heating temperature of $390^{\circ}C$ at heating power of 1.2 W. Output voltages of flow sensors which were fabricated by integrating sensing-part with heating-part increase as gas flow rate and its conductivity increase. At $O_2$ flow rate of 2000 sccm, heating power of 0.8 W, output voltage of flow sensor is 101 mV under bridge-applied voltage of 5 V.

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An Experimental Study on Bubble Growth and Temperature Change on Microheater (마이크로 히터에서의 기포성장과 온도변화에 관한 실험적 연구)

  • Ko, Seung-Hyun;Kim, Ho-Young;Kim, Shin-Kyu;Chang, Young-Soo;Lee, Yoon-Pyo;Kim, Young-Chan
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1010-1015
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    • 2003
  • Bubble growth on microheater has been experimentally investigated in this study. The experiment was performed using platinum microheaters having dimensions of 300 ${\mu}m$ or 50 ${\mu}m$ in length, 20 ${\mu}m$ or 5 ${\mu}m$ in width, and $0.2{\pm}0.01$ ${\mu}m$ in thickness. A high speed video camera was used to observe bubble growth at 2,000 frames per second. Microheater temperature was measured at the rate of 300 Hz. with a data acquisition system. Bubble nucleation frequency increased with working fluid temperature. Although the slope of temperature drop was similar in all cases, the magnitude of temperature drop was different. The temperature profiles and the high speed camera images were combined to explain temperature drop.

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Temperature Measurements in a Microfluidic Chip with Polydiacetylene Sensor (폴리다이아세틸렌을 이용한 미세유동칩 내의 온도 측정)

  • Jang, Young-Sik;Ryu, Sung-Min;Song, Si-Mon
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2696-2699
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    • 2008
  • Microfluidic chips have been frequently utilized to perform biochemical analysis, like cell culture, because they reduce the consumptions of analytes and reagents and automate multi-step analysis processes. It is often critical to monitor temperature in a microchannel for the analyses in order to control a reaction condition of bio or chemical molecules. We propose a novel method to monitor temperature of a microchannel flow by using polydiacetylene (PDA), a conjugated polymer, that has a unique property to transform its color from visible blue to fluorescent red by thermal stress. We inject PDA sensor droplets generated by hydrodynamic instability into a microchannel with a microheater incorporated on the channel bottom. Also, we change the channel temperature by providing the different electric power to the microheater. The results show that the florescence intensity of PDA sensor droplets linearly increases in response to the flow temperature increase within a certain range.

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Semiconductor-Type MEMS Gas Sensor for Real-Time Environmental Monitoring Applications

  • Moon, Seung Eon;Choi, Nak-Jin;Lee, Hyung-Kun;Lee, Jaewoo;Yang, Woo Seok
    • ETRI Journal
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    • v.35 no.4
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    • pp.617-624
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    • 2013
  • Low power consuming and highly responsive semiconductor-type microelectromechanical systems (MEMS) gas sensors are fabricated for real-time environmental monitoring applications. This subsystem is developed using a gas sensor module, a Bluetooth module, and a personal digital assistant (PDA) phone. The gas sensor module consists of a $NO_2$ or CO gas sensor and signal processing chips. The MEMS gas sensor is composed of a microheater, a sensing electrode, and sensing material. Metal oxide nanopowder is drop-coated onto a substrate using a microheater and integrated into the gas sensor module. The change in resistance of the metal oxide nanopowder from exposure to oxidizing or deoxidizing gases is utilized as the principle mechanism of this gas sensor operation. The variation detected in the gas sensor module is transferred to the PDA phone by way of the Bluetooth module.