• Title/Summary/Keyword: Mixing

Search Result 10,224, Processing Time 0.046 seconds

Flame characteristics of direct fired burner in fuel-air mixing conditions (열처리로 직화버너에서 연료-공기 혼합에 따른 화염 영향)

  • Lee, Cheolwoo;Kim, Youngho;Kim, Insu;Hong, Junggoo
    • 한국연소학회:학술대회논문집
    • /
    • 2014.11a
    • /
    • pp.285-288
    • /
    • 2014
  • Experiments have been performed for the burners used in the non-oxidizing direct fired furnaces for the cold rolled plate to investigate the effect of fuel/air mixing patterns of the burner nozzle on flame shape, temperature and combustion gas concentration. CFD simulation has also been performed to investigate the mixing state of air-fuel for a nozzle mixing burner and a partially pre-mixing burner. A partially pre-mixing burner showed that flame temperature increased up to $26^{\circ}C$ on average compared than that of the nozzle mixing. It also showed that the mixing distance is important at the partially pre-mixing burner. Test results for a partially pre-mixing burner showed that the residual oxygen concentration and the volume ratio of $CO/CO_2$ of the flame were applicable to be used in field furnaces.

  • PDF

Analysis of impingement mixing for coating in injection mold (사출금형 안에서 코팅을 위한 충돌혼합에 관한 해석)

  • Kim, Seul-Woo;Lee, Ho-Sang
    • Design & Manufacturing
    • /
    • v.13 no.4
    • /
    • pp.1-9
    • /
    • 2019
  • In-mold Coating is a method that can simultaneously perform injection molding and surface coating in injection mold. The material used for coating is two-component polyurethane which is composed of polyol and isocyanate. L-type mixing head can be used to mix polyol and isocyanate uniformly, and inject them inside the mold cavity. The surface quality of the injection molded products by using in-mold coating depends on the mixing uniformity between main agent and hardener. In this study, flow analysis was performed to design a mixing head for uniform mixing of two-component polyurethane. Especially the effects of design parameters of mixing head on mixing uniformity and nozzle pressure were investigated. The parameters of mixing head were mixing chamber diameter, cleaning cylinder diameter, nozzle alignment angle in the horizontal and vertical direction, and cleaning piston position. It was found that optimal design values were mixing chamber diameter of 3.5 mm, cleaning cylinder diameter of 5.0 mm, nozzle horizontal/vertical alignment angles of 140°/160°, and cleaning piston position of 1.8 mm. The optimal values would be used to develop a two-component mixing head achieving an uniform mixing for in-mold coating.

Estimating the workability of self-compacting concrete in different mixing conditions based on deep learning

  • Yang, Liu;An, Xuehui
    • Computers and Concrete
    • /
    • v.25 no.5
    • /
    • pp.433-445
    • /
    • 2020
  • A method is proposed in this paper to estimate the workability of self-compacting concrete (SCC) in different mixing conditions with different mixers and mixing volumes by recording the mixing process based on deep learning (DL). The SCC mixing videos were transformed into a series of image sequences to fit the DL model to predict the SF and VF values of SCC, with four groups in total and approximately thirty thousand image sequence samples. The workability of three groups SCC whose mixing conditions were learned by the DL model, was estimated. One additionally collected group of the SCC whose mixing condition was not learned, was also predicted. The results indicate that whether the SCC mixing condition is included in the training set and learned by the model, the trained model can estimate SCC with different workability effectively at the same time. Our goal to estimate SCC workability in different mixing conditions is achieved.

Influences of Polyurethane Nozzle Shape on Mixing Efficiency (폴리우레탄 발포 노즐 형상이 혼합 성능에 미치는 영향)

  • Kim, Do Yeon;Lee, Tae Kyung;Jeong, Hae Do;Kim, Hyoung Jae
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.33 no.1
    • /
    • pp.31-35
    • /
    • 2016
  • For reaction injection molding (RIM) polyurethane was mixed in the mixing head by impingement mixing, injected into the mold, and cured quickly, as soon as the mold is filled. The shape of the nozzle in the mixing head is critical to improve the quality of polyurethane. To achieve homogeneous mixing, an intensive turbulence energy in the mixing nozzle is essential. In this study, a mixing nozzle for RIM was designed, and mixing efficiency was investigated based on experiment. Experiments were conducted with different combinations of nozzle tips and exit diameter to measure the mixing efficiency by measuring jet force and investigating mixing image with high speed camera. Jet force increased gradually and reaches steady state conditions. The jet force depended on shape of nozzle tip and outlet sizes. These results suggest that optimized nozzle configurations are necessary for high efficiency mixing with RIM.

Performance and Feasibility Evaluation of Straight-Type Mixing Head in High-Pressure Resin Transfer Molding Process of Carbon Fiber Reinforced Composite Material (탄소 섬유강화 복합소재의 고압 수지이송 성형공정에서 직선형 믹싱헤드의 성능 및 유용성 평가)

  • Han, Beom Jeong;Jeong, Yong Chai;Hwang, Ki Ha;Kang, Myung Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.16 no.5
    • /
    • pp.157-165
    • /
    • 2017
  • The high-pressure resin transfer molding (HP-RTM) technology has been commercialized for fast production of fiber reinforced composite materials. The high-pressure mixing head was one of the most core component of the HP-RTM process. In this study, a mixing head was systematically designed, manufactured and evaluated. This mixing head was composed of a nozzle, a mixing chamber, a cleaning piston part, and an internal mold release part. In actual, a straight-type structure was newly designed instead of the conventional L-type structure for improving the maximum mixing pressure and mixing ratio precision. The performance of mixing head was showed maximum mixing pressure of 15.22MPa and mixing ratio precision of 0.12%. CFRP molding experiments were successfully obtained a 6~11 laminating carbon sheet using HP-RTM presses and specimen molds.

Particle-Mixing Simulations Using DEM and Comparison of the Performance of Mixing Indices (DEM을 이용한 입자 혼합 시뮬레이션과 혼합지수들의 성능 비교)

  • Cho, Migyung
    • Transactions of the Korean Society of Mechanical Engineers B
    • /
    • v.41 no.2
    • /
    • pp.145-152
    • /
    • 2017
  • Mixing of molecular grains having different characteristics is very important in many industries such as the food and pharmaceutical industries. With the development of computer simulations, it is common practice to find the optimal mixing conditions through a simulation before the actual mixing task to estimate the proper level of mixing. Accordingly, there has been an increasing need for a mixing index to measure the mix of particles in the simulation process. Mixing indices, which have been widely used so far, can largely be classified into two types: first is the statistical-based mixing index, which is prepared using the sampling method, and the second is the mixing index that is prepared using all the particles. In this paper, we calculated mixing indices in different ways for the data in the course of mixing the particles using the DEM simulation. Additionally, we compared the performance, advantages, and disadvantages of each mixing index. Therefore, I propose a standard that can be used to select an appropriate mixing index.

Extended Mixing Rule to Complex Permittivity

  • Wakino, Ki-Kuo
    • Journal of the Korean Ceramic Society
    • /
    • v.40 no.4
    • /
    • pp.371-374
    • /
    • 2003
  • Various types of equation for mixing rule on permittivity of mixture have been proposed, but none of these is not perfect because of the inconsistency between the actual geometrical configuration and the basic model for calculation. Serial model and parallel model are lower and upper extremes of mixing manner, the apparent permittivity of any other type of mixture stay between these two extreme states. For the random mixture of the stumpy fine particles, customarily the logarithmic mixing rule has been applied. But, the logarithmic mixing rule does not give the proper value of permittivity in low or high mixing rate of constituent. The author proposed the new mixing rule that gives better consistency with measured value in whole mixing range compared to the logarithmic rule. In this paper, a desirable refinement on the equation proposed in the previous paper is made to adapt to thr configuration image of actual compound and then the equation has been expanded to the complex permittivity to apply the mixing rule on the dissipative materials cases.

Application of a mapping method for mixing analysis of micromixers (마이크로믹서의 혼합해석을 위한 매핑법 적용)

  • Kang, Tae-Gon;Singh, Mrityunjay K.;Anderson, Patrick D.;Kwon, Tai-Hun;Meijer, Han E.H.
    • Proceedings of the KSME Conference
    • /
    • 2008.11a
    • /
    • pp.1758-1760
    • /
    • 2008
  • Under typical operating conditions, flows in microfluidic devices are laminar and molecular diffusion across the channels is slow, which makes an efficient mixing in microfluidic devices difficult to achieve. The mechanism to achieve effective mixing in laminar flows is that of repetitive stretching and folding. Essential is to generate spatially periodic flows with crossing cross sectional streamlines. A mapping method is employed to analyze mixing in micromixers, enabling us to investigate the progress of mixing both qualitatively and quantitatively. The progress of mixing is characterized by a measure of mixing, called the discrete intensity of segregation. The mapping method is applied to mixing in such micromixers as the staggered herringbone mixer, the barrier embedded micromixer, and the three-dimensional serpentine channel to demonstrate the capability of the numerical scheme to tackle general mixing problems in microfluidic devices.

  • PDF

A Study for the Development of a Static Mixer (스태틱 믹서 개발에 대한 연구)

  • 양희천;박상규
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.26 no.5
    • /
    • pp.589-595
    • /
    • 2002
  • Fluid mixing is ubiquitous and essential in many natural and industrial systems. Understanding the mixing processes that occur in these diverse systems is essential for predicting many aspects of practical importance. The objective of this study was to develop a new mixing element and to perform the experimental investigation of flow and mixing in a static mixer that is equipped the new element and the others. Glycerin and gear oil were used as mixing fluids. Pressure drops across the static mixer elements of different designs and different numbers were measured using a hydraulic manometer The axial and cross-sectional views of tracer mixing were photographed using a digital camera. The pressure drops of SSM mixer were about 20% less than that of Sulzer mixer whereas the mixing performance of SSM mixer was not so good as that of Sulzer mixer

A Study of Turbulence Generation Characteristics of Large Scale Vortex Flow Mixing Vane of Nuclear Fuel Rod Bundle (핵연료집합체에서의 대형이차와류 혼합날개의 난류생성 특성에 관한 연구)

  • An, J.S.;Choi, Y.D.
    • Proceedings of the KSME Conference
    • /
    • 2004.04a
    • /
    • pp.1819-1824
    • /
    • 2004
  • The common method to improve heat transfer in Nuclear fuel rod bundle is install a mixing vane in space grid. The previous split mixing vane is guides cooling water to swirl flow in sub-channel of fuel assembly. But, this swirl flow decade rapidly after mixing vane and the effect of enhancing the heat transfer vanish behind this short region. The large scale secondary vortex flow was generated by rearranging the inclined angle direction of mixing vanes to the coordinated directions. This LSVF mixing vanes generate the most strong secondary flow vortices which maintain about 35 $D_H$ after the spacer grid and the streamwise vorticity in subchannel with LSVF mixing vane sustain two times more than that in subchannel with split mixing vane. The turbulent kinetic energy and the Reynolds stresses generated by the mixing vanes have nearly same scales but maintain twice more than previous type.

  • PDF