• Title/Summary/Keyword: Mooney

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The Characteristics of Viscosity Behavior of EMC for Semi-conductor Encapsulant -The Prediction of Viscosity by Mooney Equation- (반도체 봉지제용 EMC의 점도거동 특성 연구 -Mooney식을 이용한 점도예측-)

  • Kim, In Beom;Bae, Doo Han;Lee, Myung Cheon;Lee, Euy Soo;Yun, Hyo Chang;Lim, Jong Chan
    • Applied Chemistry for Engineering
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    • v.10 no.6
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    • pp.949-953
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    • 1999
  • Because epoxy molding compound(EMC) for semi-conductor encapsulants contains high concentrations of fillers, its flow behaviors are affected much by the concentrations and properties of those fillers. This paper reports the effects of a filler concentration, shape, size, and size distributions on the viscosity behavior of EMC(epoxy/silica). In addition, the prediction of viscosity behavior was performed using the Mooney equation. The maximum packing volume in the Mooney equation was calculated by Ouchiyama's packing model and Taguchi's optimization method, while the shpae factor was determined by fitting the experimental data. The results showed that the Mooney equation predicted the viscosity behavior of EMC very well.

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F.E. Analysis of the Radial Tire Inflation Using the Hyperelastic Properties of Rubber Compounds Sampled from a Tire (타이어 고무배합물의 초탄성을 고려한 레이디얼 타이어의 팽창에 관한 유한요소해석)

  • 김용우;김종국
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.4
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    • pp.125-134
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    • 2003
  • In this study, Mooney-Rivlin 1st model and Mooney-Rivlin 3rd model are adopted as strain energy density functions of the rubber compounds of a radial tire. It is shown that the FE analysis using Mooney-Rivlin models for rubber compounds may provide good approximations by employing the appropriate strain range of experimental stress-strain data in a way to describe the stress-strain relationship accurately. Especially, Mooney-Rivlin 3rd model gives an accurate stress-strain relationship regardless of the fitting strain range used within the strain of 100%. The static nonlinear FE analysis of a tire inflation is performed by employing an axisymmetric model, which shows that the outside shapes of the tire before and after inflating the tire agree well with those of the real tire. Additionally, the deformations at crown center and turning point on sidewall, distribution of belt cord force, interlaminar shear strain are predicted in terms of variation of belt cord angle which is known as the most influential factor in inflation behavior of a tire.

Prediction of Strain Energy Function for Butyl Rubbers (부틸고무의 변형률 에너지 함수 예측)

  • Kim Nam-Woong;Kim Kug-Weon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.10 s.253
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    • pp.1227-1234
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    • 2006
  • Up to now, several mathematical theories based on strain energy functions have been developed for rubber materials. These theories, coupled with the finite element method, can be used very effectively by engineers to analyze and design rubber components. However, due to the complexities of the mathematical formulations and the lack of general guidelines available fur the analysis of rubber components, it is a formidable task for an engineer to analyze rubber components. In this paper a method for predicting strain energy functions - Neo-Hookean model and Mooney-Rivlin model - from the hardness using the empirical equation without any experiment is discussed. First based on the elasticity theories of rubber, the relation between stress and strain is defined. Then for the butyl rubbers, the model constants of Neo-Hookean model and Mooney-Rivlin model are calculated from uniaxial tension tests. From the results, the usefulness of the empirical equation to estimate elastic modulus from hardness is confirmed and, fur Mooney-Rivlin model, the predicted and the experimental model constants are compared and discussed.

A Study on the Effect of Rubber-Bound Antioxidant and Ordinary Antioxidant in Elastomer. (고분자(高分子) 강성체(彈性體)의 노화방지제(老化防止劑) 효과(效果)에 관(關)한 연구(硏究))

  • Choi, Sei-Young;Piak, Nam-Chul
    • Elastomers and Composites
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    • v.17 no.1
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    • pp.13-21
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    • 1982
  • The purpose of this dissertation is to compare bound andtioxidant, MHPPD with the ordinary one, IPPD, when high polymers are used like NR and SBR. The effect of rubber bound antioxidant and ordinary antioxidant on the Mooney scorch time has been studied by means of the Mooney viscometer. The ageing properties of vulcanizates containing rubber-bound antioxidant and ordinary antioxidant have been studied in terms of hardness, tensile strength and elongation. The results of the Mooney scorch time and ageing properties are as follows: When MHPPD was mixed with NR or SBR compounds, the Mooney scorch time was faster than the IPPD compounds. Also the ageing properties of the vulcanizates containing MHPPD were much superior to the IPPD compounds. Furthermore, the vulcanizates comporised of MHPPD have taken andvantage of and resistance in the ozone test.

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A Study on the Large Deformation of Silicon Rubber Gasket with Hollow Circular Section (실리콘 중공 가스켓의 대변형에 관한 연구)

  • 이태원
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.11
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    • pp.150-157
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    • 2003
  • In this paper, the large deformation of hollow silicon rubber gasket is treated. The frictional contact occurs between groove and the outer part of hollow gasket, and the frictional self-contact exists in the inner parts of hollow gasket. The silicon rubber has the nonlinear elastic behavior and its material property is approximately incompressible. Hence, the stress analysis requires an existence of a strain energy function, which is usually defined in terms of invariants or stretch ratio such as generalized Mooney-Rivlin and Ogden model. Considering large compressive deformation and friction, Mooney-Rivlin 3rd model and Coulomb's friction model are assumed. The numerical analysis is obtained by the commercial finite element program MARC. But, due to large deformation, the elements degenerate in the inner parts of hollow gasket. This means that the analysis of subsequent increments is carried out with a very poor mesh. In order to continue the analysis with a sufficient accuracy, it is necessary to use new finite element modeling by remesh. Experiments are also performed to show the validity of present method. As a conclusion, numerical results by this research have good agreements with experiments.

Studies on it's Practical Application to Auto Pneumatic Tyre and Manufacture of CBR (cis-1,4-polytutadiene Rubber) (Part. 3) On the Blend of Diene rubber and Turfdene rubber (CBR의 제조(製造) 및 이를 자동차(自動車) Tyre에 활용(活用)하는데 관(關)한 연구(硏究)(제3보(第三報)) Diene rubber와 Turfdene rubber와의 blend에 관(關)하여)

  • Lee, Hyun-O;Lee, Young-Kil
    • Elastomers and Composites
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    • v.7 no.1
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    • pp.21-37
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    • 1972
  • We have studied the blending effects of Diene NF 35R and Turfdene 1000R at various blending ratios 100/0, 70/30, 50/50, 30/70, 0/100, and of carbon black NAF and ISAF at various compounding ratios of 55 PHR, 65PHR, 75PHR for tyre tread rubber. As the results, it was found that; 1. For tyre tread rubber, as the blending ratio, Diene NF 35R/Turfdene 1000R, indicated 30/70, the physical properties we examined were most excellent. 2. Excellent result was obtained in case of carbon black compounding ratio of 63PHR. The compounding of ISAF made better result than that of HAF for tensile strength, tearing strength, and abrasion quantity. 3. Heat buildup obtained from compounding carbon black HAF indicated low temperature than that from compounding carbon black ISAF. As the compounding amount of carbon black increased, the heat buildup improved, and as the blending amount of Diene NF 35R decreased, the heat buildup dropped. 4. Carbon black was more efficient to Turfdene 1000R than to Diene NF 35R. 5. In this pysical properties, mooney viscosity, and mooney scorch time, as the compounding amount of carbon black increased, the values of mooney viscosity increased, but that of mooney scorch time dropped.

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Determination of Interaction Parameter χ of the 1,2,3-Triazole Crosslinked Polymer (1,2,3-트리아졸 폴리머의 상호계수 χ의 결정)

  • Lee, Dong-Hoon;Lee, Sookyeong;Kim, Kyoung Tae;Paik, Hyun-Jong;Jeon, Heung Bae;Min, Byoung Sun;Kim, Wonho
    • Elastomers and Composites
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    • v.48 no.2
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    • pp.148-155
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    • 2013
  • The crosslinking density of polymer can be quantitatively calculated by the Flory-Rehner equation using the swelling experimental data and the lattice constant ${\beta}_1$ of interaction parameter (${\chi}$) in this equation should be chosen have used cautiously. This ${\beta}_1$ is the experimental data by rule of thumb, and researchers have used little different values respectively. Generally, the average molecular weight between crosslink points $M_c$ in the Flory-Rehner equation and the Mooney-Rivlin equation have the same value, and ${\beta}_1$ can be calculated when the $M_c$ in the Flory-Rehner equation is given. Therefore, in this research, firstly we calculated the $M_c$ using the selected ${\beta}_1$ (=0.34) and the swelling experimental data of 1,2,3-triazole polymer from the Flory-Rehner equation, secondly the $M_c$ from the Mooney-Rivlin equation is calculated by the tensile experimental data, and finally two $M_c$ were compared. As a result, two $M_c$ values were almost the same, and it was proved that the ${\beta}_1$ (=0.34) was selected properly.

A Sduty on the Vulcanization Characteristic of Combined Accelerators in SBR compounds. (SBR의 가황촉진제(加黃促進劑) 병용효과(倂用效果)에 의한 가황특성(加黃特性) 연구(硏究))

  • Choi, Jae-Woon;Lee, Ki-Jong
    • Elastomers and Composites
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    • v.17 no.3
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    • pp.151-158
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    • 1982
  • The purpose of this study is to get comparitive results on the combined accelerator systems comprised of MBT, MBTS, DPG and CBS with TMTD, TMTM, Zn-MDC and DPG to SBR compound. Vulcanization characterstics and physical properties of the combined accelerators have been studied by mean of the Mooney viscometer, tensile testing machine, aging chamber and so on. According to the test results, TMTD with DPG system has shown faster Mooney scorch time than other system. The vulcanizate comprise of Zn-MDC with DPG and TMTD with DPG accelerator system has taken advantage of heat resistance.

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The Effect of Viscosity of Natural Rubber on Incorporation Rate of Carbon Black in The Mixing (배합중 카본블랙 혼입속도에 천연고무 점도가 미치는 영향)

  • Kang, Yong-Gu;Han, Shin;Lee, Kye-Jung;Ryu, Dong-Wan;Park, Chan-Young
    • Journal of the Korean Society of Industry Convergence
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    • v.2 no.1
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    • pp.97-103
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    • 1999
  • The power curve during rubber mixing presents useful information for the understanding of rubber mixing process, because the power curve is determined the mixing state of rubber at the point. The time to the second peak on the power curve is known as carbon black incorporation time, BIT. This study gets the quantity relationship of BIT and viscosity of natural rubber, so by determining the mixing time of the compound on the ground of viscosity of the raw rubber. The mixing with natural rubber and carbon black is examined for various grade natural rubbers, encompassing a wide range of Mooney viscosity. Alter smoothing the mixing power curve using a polynomial, the carbon black incorporation time, BIT, was determined time to second power peak on the curve, The BIT's versus specific values on Mooney viscometer test curve show a linear relation, Especially, the peak of initial maximum torque on Mooney viscometer curve, PMT, is most relevant property relating to the BIT. PMT is useful index for determined optimum mixing time, To apply this results at the mixing, we effectively control the natural rubber mixing but can also know the grading of natural rubber upon processability.

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