• Title/Summary/Keyword: Motor Fault Diagnosis Automation System

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Implementation of Automated Motor Fault Diagnosis System Using GA-based Fuzzy Model (유전 알고리즘기반 퍼지 모델을 이용한 모터 고장 진단 자동화 시스템의 구현)

  • Park, Tae-Geun;Kwak, Ki-Seok;Yoon, Tae-Sung;Park, Jin-Bae
    • Proceedings of the KIEE Conference
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    • 2005.05a
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    • pp.24-26
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    • 2005
  • At present, KS-1000 which is one of a commercial measurement instrument for motor fault diagnosis has been used in industrial field. The measurement system of KS-1000 is composed of three part : harmonic acquisition, signal processing by KS-1000 algorithm, diagnosis for motor fault. First of all, voltage signal taken from harmonic sensor is analysed for frequency by KS-1000 algorithm. Then, based on the result values of analysis skilled expert makes a judgment about whether motor system is the abnormality or degradation state. But the expert system such a motor fault diagnosis is very difficult to bring the expectable results by mathematical modeling due to the complexity of judgment process. In this reason, we propose an automation system using fuzzy model based on genetic algorithm(GA) that builded a qualitative model of a system without priori knowledge about a system provided numerical input output data.

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Serial Communication-Based Fault Diagnosis of a BLDC Motor Using Bayes Classifier

  • Suh, Suhk-Hoon;Woo, Kwang-Joon
    • International Journal of Control, Automation, and Systems
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    • v.1 no.3
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    • pp.308-314
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    • 2003
  • This paper presents a serial communication based fault diagnosis scheme for a brushless DC (BLDC) motor using parameter estimation and Bayes classifier. The presented scheme consists of a smart network board, and a fault detection and isolation (FDI) master. The smart network board is installed near the BLDC motor drive system to acquire motor data and transmit motor data to the FDI-master via serial communication channel. The FDI-master estimates BLDC motor resistance to detect symptom of faults, and assign symptom to fault type using Bayes classifier. In this scheme, since communication time delay has a serious effect on performance, periodic and fixed communication protocol is designed. Hence, the delay time is priory known. By experiment result, presented scheme was verified.

Fuzzy-Bayes Fault Isolator Design for BLDC Motor Fault Diagnosis

  • Suh, Suhk-Hoon
    • International Journal of Control, Automation, and Systems
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    • v.2 no.3
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    • pp.354-361
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    • 2004
  • To improve fault isolation performance of the Bayes isolator, this paper proposes the Fuzzy-Bayes isolator, which uses the Fuzzy-Bayes classifier as a fault isolator. The Fuzzy-Bayes classifier is composed of the Bayes classifier and weighting factor, which is determined by fuzzy inference logic. The Mahalanobis distance derivative is mapped to the weighting factor by fuzzy inference logic. The Fuzzy-Bayes fault isolator is designed for the BLDC motor fault diagnosis system. Fault isolation performance is evaluated by the experiments. The research results indicate that the Fuzzy-Bayes fault isolator improves fault isolation performance and that it can reduce the transition region chattering that is occurred when the fault is injected. In the experiment, chattering is reduced by about half that of the Bayes classifier's.

Method for High-visibility of Online Monitoring and Fault Diagnosis System for Industrial Motor using PVA (PVA를 이용한 산업용 모터 고장진단 모니터링 시스템의 가시성을 높이는 방법)

  • Goh, Yeong-Jin;Kang, In-Won
    • Journal of the Korea Safety Management & Science
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    • v.22 no.1
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    • pp.15-21
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    • 2020
  • Industrial Motors diagnostic equipment is highly dependent on the automation system, so if there are defects in the automation equipment, it can only rely on the operator's intuitive judgment.To help with intuitive judgment, Park's Vactor Approach(PVA) represents the current signal as a pattern of circles, so it can tell if a fault occurs when the circle is distorted. However, the failure to judge the degree of distortion of the circle pattern is the basis of the fault, so it will face difficulties. In this paper, in order to compare the faults of PVA, the period of d-axis current of PVA pulsation was mastered, so that two phase differences occurred in the same signal source. Through experiments, it is confirmed that this is a 90 degree cross formation of PVA, which is convenient for judging from the vision that there is no fault, thus helping the operator to make intuitive judgment.

Computer-Aided Vibration Signal Processing and Fault Monitoring System of Electrical-Fan Motors (컴퓨터를 이용한 선풍기모터의 진동신호처리 및 이상진단에 관한 연구)

  • Sin, Jung-Ho;Hwang, Gi-Hyeon;Choe, Yeong-Hyu;Park, Ju-Hyeok
    • 한국기계연구소 소보
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    • s.17
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    • pp.61-68
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    • 1987
  • The main objective of this paper is to develop the computer-aided vibrational signal processing and monitoring system of rotating machinery. This system has an automatic data acquisition capability and analyze for machine fault diagnosis. By spectrum analysis, machine’s failure can be identified. The monitoring system enables diagnosis of the fault in rotating machinery. In this study, the conventional electrical fans are selected as a model case. The date processing and fault monitoring system proposed here can be applied to the automation of the inspection process in assembling motor-shaft systems. The automatic inspection can enhance the product quality and keep it stable. Since the proposed system is developed for personal computers, it might be cheap in cost and easy in installation.

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Development of a Model-Based Motor Fault Detection System Using Vibration Signal (진동 신호 이용 모델 기반 모터 결함 검출 시스템 개발)

  • ;A.G. Parlos
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.11
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    • pp.874-882
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    • 2003
  • The condition assessment of engineering systems has increased in importance because the manpower needed to operate and supervise various plants has been reduced. Especially, induction motors are at the core of most engineering processes, and there is an indispensable need to monitor their health and performance. So detection and diagnosis of motor faults is a base to improve efficiency of the industrial plant. In this paper, a model-based fault detection system is developed for induction motors, using steady state vibration signals. Early various fault detection systems using vibration signals are a trivial method and those methods are prone to have missed fault or false alarms. The suggested motor fault detection system was developed using a model-based reference value. The stationary signal had been extracted from the non-stationary signal using a data segmentation method. The signal processing method applied in this research is FFT. A reference model with spectra signal is developed and then the residuals of the vibration signal are generated. The ratio of RMS values of vibration residuals is proposed as a fault indicator for detecting faults. The developed fault detection system is tested on 800 hp motor and it is shown to be effective for detecting faults in the air-gap eccentricities and broken rotor bars. The suggested system is shown to be effective for reducing missed faults and false alarms. Moreover, the suggested system has advantages in the automation of fault detection algorithms in a random signal system, and the reference model is not complicated.

Intelligent Motor Control System Based on CIP (CIP 기반의 지능형 전동기 제어 시스템)

  • Kim, On;Choi, Seong-Jin
    • The Journal of the Korea institute of electronic communication sciences
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    • v.15 no.2
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    • pp.307-312
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    • 2020
  • This paper proposed intelligent motor control system that replaced smart motor devices, such as motor protection relays, smart circuit breakers and variable speed drives, with one integrated module to perform efficient motor control at industrial sites. The proposed intelligent motor control system provides easy monitoring of critical data for each motor or load connected to an intelligent motor control system over a CIP(Common Industrial Protocol)-based network, which enables accurate process control at all times, real-time access to fault information and records to simplify diagnosis and minimize equipment downtime.