• Title/Summary/Keyword: Multiaxial fatigue

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High Cycle Fatigue Damage under Multiaxial Random Loading through Dynamic Simulation for an Automotive Sub-Frame (동력학 시뮬레이션에 의한 다축 랜덤하중 하에서 자동차 서브프레임의 고 되풀이수 피로손상 평가)

  • Lee, Hak-Joo;Kang, Jae-Youn;Choi, Byung-Ick;Kim, Joo-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.6
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    • pp.946-953
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    • 2003
  • A FEM-based analytical approach was used to evaluate the multiaxial high cycle fatigue damage of an automotive sub-frame. Elastic Multi Body Simulation (MBS) has been applied in order to determine the multiaxial load histories. The stresses due to these loads have been given by FE computation. These results have been used as the input for the multiaxial fatigue analysis. For the assessment of multiaxial high cycle fatigue damage, the signed von Mises, the signed Tresca, the absolute maximum principal stress and critical plane methods have been employed. In addition, the biaxiality ratio, a$\sub$e/, the absolute maximum principal stress, $\sigma$$\sub$p/ and the angle, $\phi$$\sub$P/, between $\sigma$$\sub$1/ and the local x-axis, have been calculated to evaluate the stress state at each node.

Fatigue Design and Fatigue Strength Evaluation of Bogie Frame (대차프레임의 피로설계 및 피로강도 평가)

  • 이상록;이학주;한승우;김정엽;차정환;강재윤;박찬경
    • Proceedings of the KSR Conference
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    • 2000.05a
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    • pp.234-241
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    • 2000
  • Stress analysis of the bogie frame by using the finite element method has been performed for the various loading conditions according to the results of vehicle dynamics analysis. Multiaxial fatigue analysis methods such as signed von Mises method, and typical critical plane theories were reviewed, and margin of safety for fatigue is defined. Multiaxial fatigue analysis program to predict the margin of safety of bogie frame under non-proportional loading conditions has been developed by using a commercial command language. Fatigue analysis of bogie frame under multiaxial loading was performed through this program and finite element analysis result. The procedure developed in this study is considered to be useful for the fatigue strength analysis in preliminary design stage of railway components under multiaxial loading condition.

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A Study on the Multiaxial Fatigue Analysis of Bogie Frame for High Speed Train (고속전철용 대차프레임의 다축피로해석에 관한 연구)

  • 이상록;이학주;한승우;강재윤
    • Proceedings of the KSR Conference
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    • 1999.05a
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    • pp.344-351
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    • 1999
  • Stress analysis of bogie frame by using the finite element method has been performed for the various loading conditions according to the UIC (International Union of Railways) Code 615-4. Multiaxial fatigue damage models such as signed von Mises method and typical critical plane theories were reviewed, and multiaxial fatigue analysis program (MUFAP) has been developed. Fatigue analysis of bogie frame under multiaxial loading was performed by using MUFAP and finite element analysis results. The procedure developed in this study is considered to be useful for the life prediction in preliminary design stage of railway components under multiaxial loading conditions. 3-dimensional surface modeling, mesh generation and finite element analysis were performed by Pro-Engineer, MSC/PATRAN and MSC/NASTRAN, respectively, which were installed in engineering workstation.

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A Study on Fretting Fatigue Life Prediction for Cr-Mo Steel(SCM420) (크롬-몰리브덴강(SCM420)에 대한 프레팅 피로수명 예측에 관한 연구)

  • Kwak, Dong-Hyeon;Roh, Hong-Rae;Kim, Jin-Kwang;Cho, Sang-Bong
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.4 s.193
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    • pp.123-130
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    • 2007
  • Recently, a lot of work and interest have been devoted to the development of multiaxial fatigue parameters for fretting fatigue life prediction. In this study, the fretting fatigue lift and critical location ware estimated and evaluated through the multiaxial fatigue theories in a cylinder-on-flat contact configuration far Cr-Mo steel, SCM420, the material commonly is used in gears of the automobile and rollers of the conveyor. The strain-life curve was obtained from fatigue test for SCM420. The Fretting fatigue life and critical location were estimated through stress distributions, SWT-parameters and FS-parameters obtained from FEA. This paper showed possibility of applying multiaxial fatigue theories to fretting fatigue lift prediction comparing predicted life with experimental results.

The Prediction of Fatigue Crack Initiation Life of Cylindrical Notch Specimens Using Local Strain Approximation (국부 변형률 근사를 이용한 원통형 노치시편의 피로균열 발생수명의 예측)

  • Lim, Jae-Yong;Hong, Seong-Gu;Lee, Soon-Bok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.791-798
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    • 2004
  • Fatigue crack initiation lives of round cylindrical notch specimen were investigated. Firstly, local strain approximation methods, such as the modified incremental Neuber's rule and the modified incremental Glinka's equivalent strain energy density(ESED) rule, were used to get multiaxial stress and strain state components at the notch tip. Based on the history of local stress and strain, multiaxial fatigue models were used to obtain fatigue crack initiation lives. Because the solution of Neuber's rule and Glinka's ESED rule make the upper and lower bound of local strain approximations, fatigue crack initiation lives are expected to place between life predictions by two local strain approximations. Experimental data were compared with the fatigue crack initiation life prediction results.

A study on fretting fatigue life prediction using multiaxial fatigue parameters (다축 피로 파라미터를 이용한 프레팅 피로 수명 예측에 관한 연구)

  • Kwak D.H.;Roh H.R.;Kim J.K.;Cho S.B.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.359-360
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    • 2006
  • Recently, a lot of work and interest has been devoted to the development of multiaxial fatigue parameters for fretting fatigue life prediction. Many of these parameters have been reviewed in the literature for simple geometries like a cylinder-on-flat contact configuration. The purpose of this study was to estimate fretting fatigue life using critical plane approach which is one of the multiaxial fatigue theories.

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Fatigue Life Assessment of Journal Box Attached to Bogie under Multiaxial Random Dynamic Loading (다축 Random Dynamic 하중을 받는 대차 저널박스의 피로수명평가)

  • Park, Sang-Goo;Kim, Seung-Seob;Han, Sung-Wook;Park, Geun-Su;Woo, Kwan-Je
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1125-1131
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    • 2009
  • This paper presents the evaluation of fatigue life for a journal box attached to rolling stock bogie under random dynamic loading condition. Because a journal box was under random dynamic loading conditions, the fatigue life assessment due to these loads requires the analysis considering the multiaxial effect of random dynamic loading. To do this work, the finite element analysis has been conducted to calculate random dynamic response using multiaxial acceleration data. Then, the fatigue life assessment of component has been conducted using vibration fatigue analysis applying the power spectral densities of the responses obtained through the FEA The results of fatigue life assessment were compared to the damage from the strain measurement. This study shows that can be evaluated the fatigue life assessment considering real service condition about a component attached to rolling stock bogie.

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스테인레스강 저주기 피로 수명 분포의 추계적 모델링

  • 이봉훈;이순복
    • Proceedings of the Korean Reliability Society Conference
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    • 2000.04a
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    • pp.213-222
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    • 2000
  • In present study, a stochastic model is developed for the low cycle fatigue life prediction and reliability assessment of 316L stainless steel under variable multiaxial loading. In the proposed model, fatigue phenomenon is considered as a Markov process, and damage vector and reliability are defined on every plane. Any low cycle fatigue damage evaluating method can be included in the proposed model. The model enables calculation of statistical reliability and crack initiation direction under variable multiaxial loading, which are generally not available. In present study, a critical plane method proposed by Kandil et al., maximum tensile strain range, and von Mises equivalent strain range are used to calculate fatigue damage. When the critical plane method is chosen, the effect of multiple critical planes is also included in the proposed model. Maximum tensile strain and von Mises strain methods are used for the demonstration of the generality of the proposed model. The material properties and the stochastic model parameters are obtained from uniaxial tests only. The stochastic model made of the parameters obtained from the uniaxial tests is applied to the life prediction and reliability assessment of 316L stainless steel under variable multiaxial loading. The predicted results show good accordance with experimental results.

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A Study on the Fatigue Analysis of Bogie Frame under Multiaxial Loading (다축하중을 받는 대차프레임의 피로해석에 관한 연구)

  • 이상록;이학주;한승우;김경식
    • Proceedings of the KSR Conference
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    • 1998.05a
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    • pp.330-337
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    • 1998
  • Bogie is mainly consisted of the bogie frame, suspensions, wheels and axles, braking system, and transmission system. The complex shapes of the bogie frame and the multiaxial loading condition induced in real operation make it difficult to design the bogie frame against the fatigue. In this study, multiaxial fatigue criteria were reviewed. Stress analysis of the bogie frame has been performed for the various loading conditions according to the UIC Code 615-4. Magnitudes of the stress amplitude and mean stress were estimated based on the stress analysis results to simulate the operating loads encountered in service. Fatigue strength of the bogie frame was evaluated by using the constant life diagram of the material. 3-D surface model ling, finite element meshing, and finite element analysis were performed by Pro-Engineer, MSC/PATRAN, and MSC/NASTRAN, respectively.

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Multiaxial fatigue behaviors of open-rib to crossbeam joints in orthotropic bridge structures

  • Yang, Haibo;Qian, Hongliang;Wang, Ping;Dong, Pingsha;Berto, Fillipo
    • Steel and Composite Structures
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    • v.42 no.6
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    • pp.843-853
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    • 2022
  • The fatigue behavior of welded open rib-to crossbeam joints (ORCJ) in orthotropic bridge structures is investigated using a traction structural stress method. The fatigue behaviors of welded open rib-to crossbeam joints have been a subject of study for decades for ensuring operational safety and future design improvement. A mesh-insensitive combination of traction structural stresses in ORCJ was obtained considering the effect of in-plane shear stress and validated by fatigue test results. The proposed method is advantageous for predicting fatigue cracks that initiate from the crossbeam cutout and propagate along the crossbeam. The investigations carried out with the proposed approach reveal that the normal structural stress decreases with the propagation of fatigue cracks, while the ratio of shear stress to normal stress increases. The effect of shear structural stress is significant for the analysis of fatigue behavior of ORCJ in multiaxial stress states.