• Title/Summary/Keyword: Multivariable Rolling Mills

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Multivariable Control of Cold-Rolling Mills with Roll Eccentricity (롤편심을 포함한 냉간압연 시스템의 다변수 제어)

  • Kim, Jong-Sik;Kim, Seung-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.3
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    • pp.502-510
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    • 1997
  • A disturbance rejection controller using eccentricity filtering and LQ control techniques is proposed to alleviate the effecto of major roll eccentricity in multivariable cold-rolling processes. Fundamental problems in multivariable cold-rolling processes such as process time delay inherent in exit thickness measurement and non-stationary characteristics of roll eccentricity signals can be overcome by the proposed control method. The filtered instantaneous estimate of roll eccentricity may be exploited to improve instantaneous estimate of the exit thickness variation based on roll force and roll gap measurements, and a feedforward compensator is augmented as a reference for a gaugemeter thickness estimator. LQ feedback controller is combined with eccentricity filter for the attenuation of the exit thickness variation due to the entry thickness variation. The simulation results show that the roll eccentricity disturbance is significantly eliminated and other disturbances also are attenuated.

Thickness Control of Cold-Rolling Mills with Roll Eccentricity (롤편심을 포함한 냉간 압연시스템의 두께제어)

  • 김승수;김종식;황이철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.248-254
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    • 1996
  • A disturbance rejection controller using eccentricity filtering and LQ control techniques is proposed to alleviate significantly the effect of roll eccentricity in multivariable cold-rolling processes. Fundamental problems such as process time delay inherent in exit thickness measurement and non-stationary characteristics of roll eccentricity signals can be overcome by the proposed control method. The filtered instantaneous estimate of roll eccentricity may be exploited to improve instantaneous estimate of the exit thickness variation based on roll force and roll gap mearsurements, and a feedforward compensator is augmented as a reference for a gaugemeter thickness estimator. And, LQ feedback controller is combined with eccentricity filter for the attenuation of the exit thickness variation due to the entry thickness variation. The simulation results show that eccentricity components have been significantly eliminated and simultaneously other distrubances also have been attenuated.

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Noninteracting and Loop-Shaping LQ Controller Design for Tandem Cold Mills (연속 냉간압연 시스템을 위한 비간섭 루프형성 LQ제어기 설계)

  • 김종식;김철민
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.10
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    • pp.2629-2639
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    • 1994
  • A robust multivariable controller is synthesized for tandem cold mills. A blocked-noninteracting control method is applied for simplifying the structure of rolling control systems. And, a loop-shaping LQ control method is applied for maintaining the variation of the thickness and tension of each rolling stand as small as possible. In this paper, the effects of the design parameter on loop-shaping and the number of control inputs are evaluated. The simulation results show that the thickness and tension control accuracy of tandem cold mills can be improved by the blocked-noninteracting and compensated loop-shaping LQ controller.

Multivariable $H_{\infty}$ disturbance rejection control for tandem cold mills (연속 냉간 압연기의 다변수 $H_{\infty}$ 외란제거 제어)

  • 김승수;김종식
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.391-394
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    • 1997
  • A H$_{\infty}$ control techniques with roll eccentricity filter is proposed to alleviate the effect of entry thickness variation and roll eccentricity occurred in rolling stand itself of tandem cold mills. A robust controller to the disturbances is designed using H$_{\infty}$ control techniques, which can reflect the input direction of disturbances and knowledge of disturbance spectrum in the frequency domain. And, non-standard H$_{\infty}$ control problem caused by selection of weight function having poles on j.omega. axis is discussed. The evaluation for the resultant controller composed by H$_{\infty}$ synthesis is done through computer simulations. The effectiveness of the proposed method is compared to those of the conventional LQ synthesis method and a feedforward controller against roll eccentricity, which was already studied.ied.

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Design of H$\infty$ Control System for Tandem Cold Mills (연속 냉간 압연기의 H$\infty$ 제어시스템 설계)

  • Hyuk Um;Kim, Seung-Soo;Yang, Soon-Yong;Lee, Jin-Gul
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.4
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    • pp.44-55
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    • 2004
  • In order to meet the requirement for higher thickness accuracy in tandem cold rolling processes, it is strongly necessary to have good performance in control units. To meet this requirement, this paper suggested an output regulating control system with a roll-eccentricity estimator for each rolling stand of tandem cold mills. Considering entry thickness variation and roll eccentricity simultaneously as the major disturbances, a synthesis of multivariable control systems was presented based on H$\infty$ control theory, which could reflect the knowledge of input direction and spectrum of disturbance signals on design. Then, to effectively reject roll eccentricity, a weight function having some poles on the imaginary axis was introduced. This lead to a non-standard H$\infty$ control problem, and the design procedures for solving this problem were analytically presented. The effectiveness of the proposed control method was evaluated through computer simulations and compared to that of the conventional linear quardratic control and feedforward control methods for roll eccentricity.

H$_{\infty}$ Control System for Tandem Cold Mills with Roll Eccentricity

  • Kim, Seung-Soo;Kim, Jong-Shik;Yang, Soon-Yong;Lee, Byung-Ryong;Ahn, Kyung-Kwan
    • Journal of Mechanical Science and Technology
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    • v.18 no.1
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    • pp.45-54
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    • 2004
  • In order to meet the requirement for higher thickness accuracy in cold rolling processes, it is strongly desired to have high performance in control units. To meet this requirement, we have considered an output regulating control system with a roll-eccentricity estimator for each rolling stand of tandem cold mills. Considering entry thickness variation as well as roll eccentricity as the major disturbances, a synthesis of multivariable control systems is presented based on H$\sub$$\infty$/ control theory, which can reflect the knowledge of input direction and spectrum of disturbance signals on the design. Then, to reject roll eccentricity effectively, a weight function having some poles on the imaginary axis is introduced. This leads to a non-standard H_ control problem, and the design procedures for solving this problem are analytically presented. The effectiveness of the proposed control method is evaluated through computer simulations and compared to that of the conventional LQ control and feedforward control methods for roll eccentricity.