• Title/Summary/Keyword: Nesting Algorithm

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A Study on the Irregular Nesting Problem Using Genetic Algorithm and No Fit Polygon Methodology (유전 알고리즘과 No Fit Polygon법을 이용한 임의 형상 부재 최적배치 연구)

  • 유병항;김동준
    • Journal of Ocean Engineering and Technology
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    • v.18 no.2
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    • pp.77-82
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    • 2004
  • The purpose of this study is to develop a nesting algorithm, using a genetic algorithm to optimize nesting order, and modified No Fit Polygon(NFP) methodology to place parts with the order generated from the previous genetic algorithm. Various genetic algorithm techniques, which have thus far been applied to the Travelling Salesman Problem, were tested. The partially mapped crossover method, the inversion method for mutation, the elitist strategy, and the linear scaling method of fitness value were selected to optimize the nesting order. A modified NFP methodology, with improved searching capability for non-convex polygon, was applied repeatedly to the placement of parts according to the order generated from previous genetic algorithm. Modified NFP, combined with the genetic algorithms that have been proven in TSP, were applied to the nesting problem. For two example cases, the combined nesting algorithm, proposed in this study, shows better results than that from previous studies.

Determination of Nesting Algorithm Fitness Function through Various Numerical Experiments (수치 실험을 통한 조선 강판 전용 Nesting Algorithm의 적합도 함수의 결정)

  • Lee, Hyebin;Ruy, WonSun
    • Journal of Ocean Engineering and Technology
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    • v.27 no.5
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    • pp.28-35
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    • 2013
  • In this paper, a research on the composition of the nesting algorithm fitness function is carried out by performing various numerical experiments to inspect how it affects the scrap efficiency, allocation characteristics, and time consumption, targeting the nesting results of ship parts. This paper specifically concentrates on a method to minimize the scrap ratio and efficiently use the well-defined remnants of a raw plate after the nesting process for the remnant nesting. Therefore, experiments for various ship parts are carried out with the weighting factor method, one of the multi-objective optimum design methods. Using various weighting factor sets, the nesting results are evaluated in accordance with the above purposes and compared with each set for each ship part groups. Consequently, it is suggested that the nesting algorithm fitness function should be constructed differently depending on the characteristics of the parts and the needs of the users.

Development of Blank Optimal Nesting Algorithm for Sheet Forming (판재성형을 위한 블랭크 최적 배치 알고리즘 개발)

  • Oh J. Y.;Oh S. I.;Kim S. J.;Rhim J. Y.;Lee J. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.32-35
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    • 2001
  • In sheet metal forming process, it is very important to nest blanks optimally to get a maximum utilization ratio(UR) to reduce waste of material. Optimal Blank Nesting algorithm is developed about single nesting, double nesting, fixed slitting width and free slitting width. This algorithm was applied to various practical blanks which are under production. Then new optimal nesting configuration was obtained and higher UR was achieved by this program in each cases.

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Investigation of Optimal Nesting Systems on a Board (판재 최적절단 시스템에 관한 연구)

  • Rhee, Zhang-Kyu;Lee, Sun-Kon
    • Journal of the Korea Safety Management & Science
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    • v.10 no.4
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    • pp.337-342
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    • 2008
  • This paper investigates the optimal nesting system for a board. A hybrid method is used to search the optimal solution for rectangular nesting problem. This method is composed of heuristic approach algorithm. An engineer's experience of board nesting in which a loss occurred to sheet because of various individual error and diffidence. So, item layout at resource sheet were evaluated in engineering algorithm logic in which specially designed was installed. The nesting system consists of Lisp and Visual Basic. The system was controlled by AutoCAD so as to best item batch path test.

Investigation of Optimization Nesting Systems on a Board (판재 최적절단 시스템에 관한 연구)

  • Rhee, Zhang-Kyu;Lee, Sun-Kon;Jo, Dae-Hee;Kim, Bong-Gak
    • Proceedings of the Safety Management and Science Conference
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    • 2008.11a
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    • pp.649-658
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    • 2008
  • This paper investigates the optimal nesting system for a board. A hybrid method is used to search the optimal solution for rectangular nesting problem. This method is composed of heuristic approach algorithm. An engineer's experience of board nesting in which a loss occurred to sheet because of various individual error and diffidence. So, item layout at resource sheet were evaluated in engineering algorithm logic in which specially designed was installed. The nesting system consists of Lisp and Visual Basic. The system was controlled by AutoCAD so as to best item batch path test.

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A Study and Implementation of the Heuristic Autonesting Algorithm in the 2 Dimension Space (2차원 공간에서의 휴리스틱 배치 알고리즘 및 구현에 관한 연구)

  • 양성모;임성국;고석호;김현정;한관희
    • Korean Journal of Computational Design and Engineering
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    • v.4 no.3
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    • pp.259-268
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    • 1999
  • In order to reduce the cost of product and save the processing time, optimal nesting of two-dimensional part is an important application in number of industries like shipbuilding and garment making. There have been many studies on finding the optimal solution of two-dimensional nesting. The problem of two-dimensional nesting has a non-deterministic characteristic and there have been various attempts to solve the problem by reducing the size of problem rather than solving the problem as a whole. Heuristic method and linearlization are often used to find an optimal solution of the problem. In this paper, theoretical and practical nesting algorithm for rectangular, circular and irregular shape of two-dimensional parts is proposed. Both No-Fit-Polygon and Minkowski-Sum are used for solving the overlapping problem of two parts and the dynamic programming technique is used for reducing the number search spae in order to find an optimal solution. Also, nesting designer's expertise is complied into the proposed algorithm to supplement the heuristic method.

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A New Multi-Stage Layout Approach for Optimal Nesting of 2-Dimensional Patterns with Boundary Constraints and Internal Defects (경계구속 및 내부결함을 고려한 이차원 패턴의 최적배치를 위한 다단계 배치전략)

  • 한국찬;나석주
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.12
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    • pp.3236-3245
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    • 1994
  • The nesting of two-dimensional patterns onto a given raw sheet has applications in a number industries. It is a common problem often faced by designers in the shipbuilding, garment making, blanking die design, glass and wood industries. This paper presents a multi-stage layout approach for nesting two-dimensional patterns by using artificial intelligence techniques with a relatively short computation time. The raw material with irregular boundaries and internal defects which must be considered in various cases of nesting was also investigated in this study. The proposed nesting approach consists of two stages : initial layout stage and layout improvement stage. The initial layout configuration is achieved by the self-organizing assisted layout(SOAL) algorithm while in the layout improvement stage, the simulated annealing(SA) is adopted for a finer optimization.

An Effective Method for the Nesting on Several Irregular Raw Sheets (임의 형상의 여러 원자재 위에서의 효과적인 배치방안)

  • 조경호;이건우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.8
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    • pp.1854-1868
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    • 1995
  • An effective nesting algorithm has been proposed to allocate the arbitrary shapes on one or several raw sheets by applying the well-known simulated annealing algorithm as the optimization technique. In this approach, both the shapes to be allocated and the raw sheets are represented as the grid-based models. This algorithm can accommodate every possible situations encountered in cutting apparel parts from the raw leather sheets. In other words, the usage of the internal hole of a shape for other small shapes, handling of the irregular boundaries and the interior defects of the raw sheets, and the simultaneous allocation on more than one raw sheets have been tackled on successfully in this study. Several computational experiments are presented to verify the robustness of the proposed algorithm.

A Study on the Piece Auto-Nesting Using Genetic Algorithm (유전자 알고리즘을 이용한 부재 자동배치에 관한 연구)

  • 조민철;박제웅
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2001.05a
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    • pp.65-69
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    • 2001
  • In this paper, consider the three cases of decide for appling point a general Simple Genetic Algorithm about heuristic method(Bottom and Left Sliding) at the piece auto-nesting on the row plate. The 1st case, about only using the Simple Genetic Algorithm. The 2nd case, applied the heuristic method to the genetic operating of the Simple Genetic Algorithm. The 3rd case, applied the heuristic method to the final result of the Simple Genetic Algorirhm. The estimation of final result were proceed to developed simulation program in this research.

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A Study on the Optimal Allocation of Irregular Shapes and Cutting Path Optimization (임의 형상 부재의 최적배치 및 절단 경로 최적화에 관한 연구)

  • 한윤근;장창두
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1999.04a
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    • pp.27-33
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    • 1999
  • This paper describes a new algorithm for irregular shapes allocation (known as nesting) and cutting path optimization, both implemented in PC-based software with graphic user interface (GUI). Main characteristic of the nesting W is that it deals with only vertices of Placed Pieces to reduce calculation time and for effective allocation. And the other characteristic of the nesting program is that every parts are grouped with respect to their areas and placed along the column of placement region. The cutting paths can be determined by an optimization method called simulated annealing. It was shown that the developed code is superior to other previous nesting H in elapsed time and waste ratio.

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