• Title/Summary/Keyword: OPC-UA

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Gateway platform for interoperability between OPC UA Publisher and DDS Subscribers (OPC UA Publisher와 DDS Subscriber의 상호운용성을 위한 게이트웨이 플랫폼)

  • Sim, Woong-Bin;Song, Byung-Kwen;Shin, Jun-Ho
    • Journal of IKEEE
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    • v.25 no.2
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    • pp.291-301
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    • 2021
  • OPC UA at the control and field level does not provide enough performance to replace the field bus. The OPC Foundation aims for a real-time and connection-less mechanism, and has added the OPC UA publish-subscribe model, a new specification that supports broker functions such as MQTT and AMQP, as the OPC UA Part 14 standard. This paper is about a gateway for interoperability between OPC UA publisher with the addition of OPC UA Part14 standard and DDS subscribers. Raspberry Pi 4 is used for the gateway proposed in this paper, and OpenDDS, an open source, is used for DDS. OPC UA publish-subscribe module used A-Open62541 publish-subscribe module, which additionally implements functions not provided by the corresponding source based on Open62541 publish-subscribe open source.

A Study on CPPS Architecture integrated with Centralized OPC UA Server (중앙 집중식 OPC UA 서버와 통합 된 CPPS 아키텍처에 관한 연구)

  • Jo, Guejong;Jang, Su-Hwan;Jeong, Jongpil
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.19 no.3
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    • pp.73-82
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    • 2019
  • In order to build a smart factory, building a CPPS (Cyber Physical Product System) is an important system that must be accompanied. Through the CPPS, it is the reality of smart factories to move physical factories to a digital-based cyber world and to intelligently and autonomously monitor and control them. But The existing CPPS architectures present only an abstract modeling architecture, and the research that applied the OPC UA Framework (Open Platform Communication Unified Architecture), an international standard for data exchange in the smart factory, as the basic system of CPPS It was insufficient. Therefore, it is possible to implement CPPS that can include both cloud and IoT by collecting field data distributed by CPPS architecture applicable to actual factories and concentrating data processing in a centralized In this study, we implemented CPPS architecture through central OPC UA Server based on OPC UA conforming to central processing OPC UA Framework, and how CPPS logical process and data processing process are automatically generated through OPC UA modeling processing We have proposed the CPPS architecture including the model factory and implemented the model factory to study its performance and usability.

Design and Implementation of IEC62541-based Industry-Internet of Things Simulator for Meta-Factory (메타팩토리를 위한 IEC62541기반 IIoT·시뮬레이터 설계 및 구현)

  • Chae-Young Lim;Chae-Eun Yeo;Woo-jin Cho;Jae-Hoi Gu;Sang-Hyun Lee
    • The Journal of the Convergence on Culture Technology
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    • v.9 no.3
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    • pp.789-795
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    • 2023
  • Digital-Twin are recognized as an important core technology for the realization of Smart Factories by simulating and optimizing the monitoring and predictive maintenance of manufacturing equipment and the operation of production lines in a digital space. To implement this system, we adopt the IEC62541-based OPC-UA (Open Platform Communications Unified-Architecture) Protocol, which has strengths in interoperability and connectivity between heterogeneous platforms. Therefore, In this paper, We designed and implemented an IIoT(Industry Internet of Things) system that connects heterogeneous platforms, and developed an OPC-UA simulator based on IEC 62541. We will present whether the data will be applied to the Digital-Twin Platform and whether it will work, and proceed with performance tests and evaluations. We evaluate the operation performance and OPC-UA performance of the Digital-Twin platform lightened by the proposed device, and present the optimal IEC62514-based simulator system. We proceeded with the performance evaluation of sending and receiving data with OPC-UA wrapping with the proposed simulator, and found that a lightweight Digital-Twin platform can be operated. This research can apply the OPC-UA protocol for implementing smart factory and meta-factory in the manufacturing shop floor with limited resources, avoiding the waste of time and space on the shop floor through the OPC-UA simulator. We expect that this will contribute to a significant improvement in efficiency by minimizing.

Development of OPC UA based Smart Factory Digital Twin Testbed System (OPC UA 기반 스마트팩토리 디지털 트윈 테스트베드 시스템 개발)

  • Kim, Jaesung;Jeong, Seok Chan;Seo, Dongwoo;Kim, Daegi
    • Journal of Korea Multimedia Society
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    • v.25 no.8
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    • pp.1085-1096
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    • 2022
  • The manufacturing industry is continuously pursuing advanced technology and smartization as it converges with innovative technology. Improvement of manufacturing productivity is achieved by monitoring, analyzing, and controlling the facilities and processes of the manufacturing site in real time through a network. In this paper, we proposed a new OPC-UA based digital twin model for smart factory facilities. A testbed system for USB flash drive packaging facility was implemented based on the proposed digital twin model and OPC-UA data communication scheme. Through OPC-UA based digital twin model, equipment and process status information is transmitted and received from PLC to monitoring and control 3D digital models and physical models in real time. The usefulness of the developed digital twin testbed system was evaluated through usability test.

Design and Implementation of the C# Control for Development of an OPC UA Specific Client (OPC UA 전용 클라이언트 개발을 위한 C# 컨트롤의 설계 및 구현)

  • Shin, Joon-Choul;Yoo, Dea-Seung;Yi, Myeong-Jae
    • Proceedings of the Korean Information Science Society Conference
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    • 2008.06b
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    • pp.71-74
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    • 2008
  • 프로세스 컨트롤 장비를 제어하기 위한 산업규격인 OPC는 새로운 규격으로 UA를 정의하여 그 개발 효율성 증대의 가능성을 열었다. 그러나 UA 규격은 방대하고 복잡한 구조를 가지고 있어 본 연구에서 C# 컨트롤을 통해 개선된 CBD환경을 구축한다. 이 환경에서는 GUI를 통해 효율적으로 OPC UA 전용 클라이언트를 개발할 수 있다. 기존의 UA SDK와 UA 범용 클라이언트 소스를 재사용하고 C#의 특성을 살려 사용자 컨트롤을 만들어 디자인타임에서의 GUI 개발환경을 지원한다. 그리하여 개발을 편리하게하고 효율적으로 유지보수가 가능하게 한다.

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Development of an OPC Client-Server Framework for Monitoring and Control Systems

  • Tan, Vu Van;Yi, Myeong-Jae
    • Journal of Information Processing Systems
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    • v.7 no.2
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    • pp.321-340
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    • 2011
  • In this article, the current technological state of OPC (Openness, Productivity, and Collaboration; formerly "OLE for Process Control") standards and the problem statement of these OPC standards are discussed. The development of an OPC clientserver framework for monitoring and control systems is introduced by using the new OPC Unified Architecture (UA) specifications, Service Oriented Architecture (SOA), web services, XML, etc. The developed framework in turn minimizes the efforts of developers in learning new techniques and allows system architects and designers to perform dependency analysis on the development of monitoring and control applications. The potential areas of the proposed framework and the redundancy strategies to increase the efficiency and reliability of the system are also represented according to the initial results from the system that was developed by the Visual Studio 2008 and OPC UA SDK.

CIM and OPC-UA based Integrated Platform Development for ensuring Interoperability

  • Kim, Jun-Sung;Park, Hee-Jeong;Choi, Seung-Hwan
    • KEPCO Journal on Electric Power and Energy
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    • v.2 no.2
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    • pp.233-244
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    • 2016
  • Smart grid is called it as a system of systems. There are diverse types of systems in smart grid environment. Therefore, one of key factors to achieve smart grid successfully is interoperability among diverse systems. To secure interoperability, smart grid operating system should be developed complied with standards in terms of the data representation and communication. Common Information Model (CIM) and OLE Process for Control - Unified Architecture (OPC-UA) are the representative international standards in smart grid domain. Each standard defines data representation and communication by providing common information model and the unified architecture. In this paper, we explain a smart grid platform that we have developed to comply with CIM and OPC-UA standards for secure interoperability among numerous legacy systems.

The Integrated SCADA Data Gateway Platform based on SmartGrid (스마트 그리드 기반 통합 SCADA Data Gateway 플랫폼)

  • Song, Byung-Kwen
    • Journal of IKEEE
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    • v.18 no.1
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    • pp.140-145
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    • 2014
  • OPC UA(IEC62541) is a communication protocol for SG(Smart Grid) application platform. It was standardized by IEC TC57 group in December 2012. The IEC61850 has been used in Digital Substation Systems and Smart Distributed Systems. The DNP3.0 has been used for device's data collection/control in Distributed Systems. The DLMS/COSEM has been used to control metering and collect information in the Smart Metering. The top-level SG management platform needs an independent middleware to manage transparently the Power Information Technology, including the IEC61850, DNP3.0, DLMS/COSEM. In this paper, we propose the SDG(Scada Data Gateway) platform. It manages Power Information Technology based Digital Substation Systems and Smart Distributed systems, Smart Metering through OPC UA.

Evaluation of Storage Engine on Edge-Based Lightweight Platform using Sensor·OPC-UA Simulator (센서·OPC-UA 시뮬레이션을 통한 엣지 기반 경량화 플랫폼 스토리지 엔진 평가)

  • Woojin Cho;Chea-eun Yeo;Jae-Hoi Gu;Chae-Young Lim
    • The Journal of the Convergence on Culture Technology
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    • v.9 no.3
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    • pp.803-809
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    • 2023
  • This paper analyzes and evaluates to optimally build a data collection system essential for factory energy management systems on an edge-based lightweight platform. A "Sensor/OPC-UA simulator" was developed based on sensors in an actual food factory and used to evaluate the storage engine of edge devices. The performance of storage engines in edge devices was evaluated to suggest the optimal storage engine. The experimental results show that when using the RocksDB storage engine, it has less than half the memory and database size compared to using InnoDB, and has a 3.01 times faster processing time. This study enables the selection of advantageous storage engines for managing time-series data on devices with limited resources and contributes to further research in this field through the sensor/OPC simulator.

A Study on Design of Real-time Big Data Collection and Analysis System based on OPC-UA for Smart Manufacturing of Machine Working

  • Kim, Jaepyo;Kim, Youngjoo;Kim, Seungcheon
    • International Journal of Internet, Broadcasting and Communication
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    • v.13 no.4
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    • pp.121-128
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    • 2021
  • In order to design a real time big data collection and analysis system of manufacturing data in a smart factory, it is important to establish an appropriate wired/wireless communication system and protocol. This paper introduces the latest communication protocol, OPC-UA (Open Platform Communication Unified Architecture) based client/server function, applied user interface technology to configure a network for real-time data collection through IoT Integration. Then, Database is designed in MES (Manufacturing Execution System) based on the analysis table that reflects the user's requirements among the data extracted from the new cutting process automation process, bush inner diameter indentation measurement system and tool monitoring/inspection system. In summary, big data analysis system introduced in this paper performs SPC (statistical Process Control) analysis and visualization analysis with interface of OPC-UA-based wired/wireless communication. Through AI learning modeling with XGBoost (eXtream Gradient Boosting) and LR (Linear Regression) algorithm, quality and visualization analysis is carried out the storage and connection to the cloud.