• Title/Summary/Keyword: Oil hole

검색결과 88건 처리시간 0.025초

중형 디젤 엔진 크랭크축 및 오일 홀에 대한 강도평가 (Strength Evaluation for Crankshaft and its Oil Hole of Medium Speed Diesel Engine)

  • 안성찬;손정호;김병주;김종석
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1121-1126
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    • 2003
  • Strength evaluation was carried out for the fillet and oil hole of crankshaft of medium speed diesel HiMSEN engine to verify initial concept design. Alternating torque obtained from torsional vibration analysis and radial force due to firing pressure were applied. It was assumed that the maximum alternating torque and radial force occur simultaneously. Weak points in view of fatigue are proceeding fillet and crank pin fillet area and the minimum normalized fatigue safety factor is 1.17 at crank pin fillet. The fatigue strength of the oil hole was evaluated to verify the effect of the surface roughness of the oil hole. As results, the specific level of the inner surface roughness and the polishing depth of the oil hole for sufficient fatigue strength was suggested. The maximum stress value and stress distribution at the inner surface of the oil hole can be easily estimated at initial design stage by the newly developed method.

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자동차용 엔진베어링의 최적설계에 관한 해석적 연구 (Analytical Study on the Optimized Design of Engine Bearings for a Passenger Car)

  • 김청균;김한구
    • Tribology and Lubricants
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    • 제25권1호
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    • pp.1-6
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    • 2009
  • In this paper, the minimum oil film thickness and the maximum oil film pressure of engine bearings have been analyzed by using the elastohydrodynamic theory and Taguchi's design method as functions of the oil groove width, oil hole diameter, oil hole position, and oil supply pressure. The optimized design of the engine bearing f3r an automotive Diesel engine is very important for supporting a load-carrying capacity due to gas pres-sures from the engine combustion chamber and inertia forces of the piston. The optimized design data of engine bearings indicated that the optimized oil groove width and an oil diameter of a engine bearing are 8mm at the speed of 2,000 rpm for a given 4-cylinder Diesel engine. Thus, the oil groove oil groove and an oil hole for high performances of an engine bearing may be considered as major design parameters compared to other design factors, which are strongly related to the minimum oil film thickness and the maximum oil pressure distribution of the engine oil.

EHD Analysis on Lubrication Mechanics of Connecting Rod Bearing

  • Kim, Chung-Kyun;Kim, Sung-Won;Kim, Han-Goo
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.405-406
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    • 2002
  • The main subject of this paper is analyzing the patterns of maximum oil film pressure and the minimum oil film thickness under various pre-conditions of geometric shape as functions of bearing groove and proceeding oil hole in the connecting rod bearing. As the major analytical tool, elastohydrodynamic lubrication analysis has been applied and two-intertwined results of maximum oil film pressure and minimum oil film thickness have been compared and analyzed using EXCITE program. From computed results, the optimal lubrication conditions as geometric shape of bearing groove and the proceeding oil hole have been investigated. This may be useful for the bearing designer as a firm reference.

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탄성유체윤활에서 작동하는 커넥팅 로드 베어링의 윤활막 거동에 관한 수치적 연구 (Numerical Analysis on the Oil Film Behaviors of Connecting Rod Bearings Based on the Elastohydrodynamic Lubrication)

  • 김청균;김한구
    • 한국자동차공학회논문집
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    • 제12권4호
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    • pp.36-41
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    • 2004
  • The purpose of this paper is analyzing the oil film pressure distribution and the minimum oil film thickness for a connecting rod bearing using an A VL's EXCITE program. It is very important to understand optimized oil supplying holes and oil groove dimensions for supporting sufficiently inertia forces and gas pressures from the combustion chamber for a Diesel engine. The computed results indicate that the optimized oil groove width of a bearing and oil hole of a journal are recommended for high performance of a connecting rod bearing at the elastohydrodynamic lubrication zone. These results as design parameters are very useful data for a bearing designer as a firm reference of an automotive engine.

탄성유체윤활에서 작동하는 커넥팅 로드 베어링의 윤활막 거동에 관한 수치적 연구 (Numerical Analysis on the Oil Film Behaviors of Connecting Rod Bearings Based on the Elastohydrodynamic Lubrication)

  • 김청균;김한구
    • 한국자동차공학회논문집
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    • 제12권4호
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    • pp.34-34
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    • 2004
  • The purpose of this paper is analyzing the oil film pressure distribution and the minimum oil film thickness for a connecting rod bearing using an A VL′s EXCITE program. It is very important to understand optimized oil supplying holes and oil groove dimensions for supporting sufficiently inertia forces and gas pressures from the combustion chamber for a Diesel engine. The computed results indicate that the optimized oil groove width of a bearing and oil hole of a journal are recommended for high performance of a connecting rod bearing at the elastohydrodynamic lubrication zone. These results as design parameters are very useful data for a bearing designer as a firm reference of an automotive engine.

수소용 다이어프램 압축기의 오일 분배 홀 패턴에 따른 수치해석 (Numerical Analysis on a Hydrogen Diaphragm Compressor with Various Oil Distribution Holes Pattern for Hydrogen Compressor)

  • 박현우;신영일;김규보;송주헌;장영준;전충환
    • 한국수소및신에너지학회논문집
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    • 제20권2호
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    • pp.87-94
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    • 2009
  • There are several types of compressors which are appropriate for hydrogen gas station. Diaphragm type of compressor is the one of them and it satisfies the requirements for that purpose in terms of maintaining gas purity and making high pressure over 700 bar. The objective of this study is to find an optimal design of oil distribution hole configuration. The number of holes is changed maintaining total cross-sectional area of holes. Five cases(1 hole, 4, 8,16 and 24 holes) were studied through Fluid Structure Interaction(FSI) analysis method. Gas and oil pressure, the deflection and stress of the diaphragm were analysed during compression and suction process respectively. There is no specific difference among the cases during compression. An additional deflection due to the existence of hole was found during suction for all case. But the highest deflection and stress were found in the 1 hole case. It was seen that 60% decrease of stress in magnitude in 24 hole case compare to the 1 hole case.

유조선 선체 파공에 따른 원유 유출 유속의 CFD 연구 (A CFD Study of Oil Spill Velocity from Hole in the Hull of Oil Tanker)

  • 최두영;이정섭;백중철
    • 한국수자원학회:학술대회논문집
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    • 한국수자원학회 2018년도 학술발표회
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    • pp.71-71
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    • 2018
  • 해상 교통량 증가에 따라 선박 사고로 인한 대형 해양 오염사고가 많이 발생하고 있다. 유조선 충돌에 따른 선체 파공은 원유의 바다 유출을 야기하여 심각한 해양오염을 유발하므로 이러한 사고에 대해서 신속한 방재 대응력이 요구된다. 작은 파공은 목제 플러그를 인위적으로 삽입하여 봉쇄하는 것이 일반적이지만, 대형 파공의 경우 사람이 직접 봉쇄하기에는 어려워 기계적 봉쇄장치 개발이 요구된다. 파공봉쇄 장치 개발을 위해서는 유체의 유출유속을 정확하게 아는 것이 중요하다. 이 연구에서는 2007년 태안 기름유출 사고에서 관측된 초기수심 7.5 m, 직경 30 cm의 파공에 대해서 고해상도 CFD 모델링을 수행하여 수심별 기름 유출 유속의 분포를 계산하였다. 비중 0.85이며, 원유의 온도 $20^{\circ}C-100^{\circ}C$ 조건에 따른 점성계수 $4-12cP(mPa{\cdot}s)$ 조건에서 파공을 통한 원유 유출을 고해상도 모델링한다. 모델링 결과를 분석하여 원유유출에 대한 마찰손실계수와 유량계수의 범위를 레이놀즈수의 함수로 제시한다.

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대형 상용차용 수동변속기내 윤활시스템의 유동특성에 관한 연구 (A Study on the Flow Characteristic of Lubrication Oil System in Manual Transmission System for Large Commercial Vehicle)

  • 이중섭;서정세;송철기;신유인;윤지훈;정경택
    • 한국유체기계학회 논문집
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    • 제13권6호
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    • pp.77-82
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    • 2010
  • This study has conducted numerical analysis for lubrication system of transmission for commercial vehicle. The lubrication oil system in transmission can be applied to a large scale commercial vehicle which is over 15tons. The flow rate of lubricating oil has been obtained for each of branch port from the lubrication pipe. The results from numerical simulation are mainly suggested for the mass flow rate of lubrication oil in the rotating main shaft of transmission system. It has been found that the mass flow rate from oil hole increased with an rotating rate of main shaft. The flow characteristic from oil hole has been presented for the lubricating system in the manual transmission.

상용차용 수동변속기 윤활시스템의 유동특성에 관한 연구 (A Study on Flow Characteristics in Lubrication System of Manual Transmission in a Commercial Vehicle)

  • 윤지훈;이중섭;서정세;송철기
    • 한국기계가공학회지
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    • 제11권2호
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    • pp.40-46
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    • 2012
  • In this study, numerical analysis was conducted to understand the flow characteristics of lubrication system in a manual transmission installed in a commercial vehicle. Also, the analysis was conducted with the purpose of improving the heat and lubricative condition of the transmission. Discharging flow rates on each oil hole outlet according to various engine rotating speed and the length of oil hole branch was calculated. In conclusion, as engine rotating speed is high and the length of oil hole branch is long, the discharging flow rate is high by virtue of the centrifugal force. In addition, this study proposed data for optimal design of lubrication system in manual transmission for a commercial vehicle.

Deep Hole Drilling에서 절삭유가 가공성에 미치는 영향에 관한 연구 (A Study on Influence of the Cutting Fluid to Machinability in Deep Hole Drilling)

  • 장성규;이충일;전언찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.1068-1072
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    • 1997
  • This work deals with on investigation the influence of various additives to a base stock cutting fluid in order to develop a better deep hold drilling. This investigation has been aiming at developing an oil which gives a maximum cutting efficiency at a minimum wear rate of the tool and the guiding pads. The purpose of study is to analyze how guide pad of tools, workpiece and the change of contained quantity of extreme pressure additive in cutting fluids have effects on the hold over size of cutting hole, surface roughness of workpiece,wear rates of guide pad and roundness during the deep hole machining of SM55C with solid BTA drill by using BTA drilling system through experiment. Conclusion reached is as follows. It has been proved that the contained quantity of surphur more affects machinability than that of extreme pressure additive of chlorine of cutting fluid in BTA drilling during Deep Hole Drilling. Considering its base oil, the the contained quantity of extreme pressure assitive of surphur can be different, but it's judged that the range of 1.5 ~ 2.0% is suitable to machinability for workpiece in BTA drilling. Regarding guide pad, it's judged that the reduction of wear is possible in propotion to the contained quantity of exrreme pressure additive of chlorine against supporting of cutting force and Bumishing operation of machining parts in cutting.

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