• Title/Summary/Keyword: PC based PLC

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The Mold Close and Open Control of Injection Molding Machine Using Fuzzy Algorithm

  • Park, Jin-Hyun;Lee, Young-Kwan;Kim, Hun-Mo
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.575-579
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    • 2005
  • In this paper, the development of an IMM(Injection Molding Machine) controller is discussed. Presently, the Mold Close and Open Control Method of a toggle-type IMM is open-loop control. Through the development, a PC based control system was built instead of an existing controller and a closed-loop control replaced the previous control method by using PC based PLC. To control the nonlinear system of toggle type clamping unit, a fuzzy PI control algorithm was selected and it was programmed by an IL(Instruction List) and a LD(Ladder Diagram) on a PC based PLC. The application of fuzzy algorithm as the control method was also considered to change a control object like a mold replacement or an additional apparatus. For the development of an IMM controller, PC based PLC of PCI card type, distributed I/O modules with CANopen and Industrial PC and HMI (Human Machine Interface) software were used.

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System Model-driven Conversion from PLC-based Systems to RTOS-based Systems (시스템 모델을 통한 PLC 기반 시스템의 RTOS 기반 시스템으로의 변환)

  • Kim, Je-Wung;Lim, Sung-Soo
    • Journal of the Korea Society of Computer and Information
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    • v.14 no.3
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    • pp.13-26
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    • 2009
  • In this raper, We propose the alternative solution, RTOS-based system to replace the PLC 4hat has used the automation system for industrial processes. RTOS-based system is constructed the PC and RTOS as hardware and software. It overcomes the limit of PLC and guarantees the stability and reliability. Also, PC has better performance and cheaper than PLC when operating and constructing the system. For many manufactures, these benefits alone are all the reason they need to switch from PLC-based system to RTOS-based system. To use the RTOS-based System, the PLC program needs the conversion to the RTOS task. And how to transform is the most important issue. So, we propose conversion method through the system model. The system model defines the operation of each module as the task after the system divided into module. Because the system divided into modules can control, the performance and the functionality of system improve, and the system can deal with a problem easily when repairing and changing.

The Development of PLC Programming Education System Based on Distance Learning (원격기반 PLC 프로그래밍 교육시스템의 개발)

  • Lee, Sung-Youl;Jeon, Dong-Pyo
    • Journal of Korea Society of Industrial Information Systems
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    • v.11 no.5
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    • pp.78-85
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    • 2006
  • Thanks to the spacial and timely flexibility of laboratory's environment, the distance learning based real time PLC education system has been brought into relief as a next generation laboratory alternative. The developed system was installed using a relatively cheap PLC and PC camera. Providing image feedback through the PC camera, the system provides the student's interests of the lab as well as an opportunity to monitor the lab's activities and results.

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Implementation of Server for Embedded-System Based Using to PLC (PLC를 활용한 임베디드 시스템 기반 서버 구현)

  • Lee, Kwang-Min;Sun, Bok-Keun;Han, Kwang-Rok
    • Proceedings of the Korea Information Processing Society Conference
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    • 2005.11a
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    • pp.553-556
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    • 2005
  • 정보화 사회와 함께 인터넷 사용 환경의 급속한 확산과 더불어 TCP/IP 네트워크에 기반한 네트워크 및 통신 인프라 환경이 급속히 발전하고 있다. 이는 여타 산업 분야에도 확산되기 시작하였다. 이에 따라 정보화 산업 네트워킹 기술과 결합하여, 공장 및 각종 산업 현장에서도 개방형 표준인 Ethernet과 TCP/IP를 도입하려는 시도가 다양한 응용분야에서 나타나고 있다. 이는 산업현장에 새로운 방향을 모색케 하여 기족의 PLC-Base의 시스템을 PC-Base의 시스템으로 전환시켜주는 촉매제가 되었다. PC-Base 시스템이 다양한 기능과 장점을 가지고 PLC를 대체해 나가고 있으며 PLC 장치도 새로운 환경에 맞춰 소형화, 지능화, 및 네트워킹 기능을 강화하여 새로이 발전하고 있는 추세이다. 본 논문에서는 이러한 산업 현장의 움직임에 맞추어 PLC를 사용하는 산업 현장의 자동화 기기에 대하여 기존 PLC 장치를 그대로 유지토록 하며, 기존 기기들의 한계를 극복하고, PC-Based 시스템을 구현하여 TCP/IP 네트워크 연결이 불가능한 장치들을 네트워크 연결로 통합 관리 시스템 구현을 가능토록 하려 한다. 이를 위하여 PC-Based 제어 시스템 환경에서 얻을 수 있는 이점을 위해, 임베디드 기반의 Windows CE TCP/IP 서버를 구현하는 방안을 제시한다.

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A Study on Fuzzy Temperature Control for the Barrels of Injection Molding Machine using PC based PLC (PC 기반 PLC를 이용한 사출성형기 배럴의 퍼지 온도 제어에 관한 연구)

  • 김훈모
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.10
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    • pp.768-773
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    • 2003
  • Injection molding has been widely used for the mass production of a plastic product. With the development of the relative technique, various injection molding techniques have been developed and we could get more precise plastic product. The temperature of a melting resin is an important factor in the injection molding and this temperature has direct influence on the quality of a plastic product. In the present injection molding machine, the deriation of a temperature controlled by PID control method is within 2$^{\circ}C$ in the injection molding machine but PID control method takes too much time to stabilize after preheating and its overshoot is so big. We applied fuzzy control to alleriate the problem. In this research, we experimented the fuzzy temperature control with the usage of PC based PLC.

Development of an Editor and Howling Engine for Realtime Software Programmable Logic Controller based on Intelligent Agents (지능적 에이전트에 의한 실시간 소프트웨어 PLC 편집기 및 실행엔진 개발)

  • Cho, Young-In
    • Journal of KIISE:Software and Applications
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    • v.32 no.12
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    • pp.1271-1282
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    • 2005
  • Recently, PC-based control is incredibly developed in the industrial control field, but it is difficult for PLC programming in PC. Therefore, I need to develop the softeware PLC, which support the international PLC programming standard(IECl131-3) and can be applied to diverse control system by using C language. In this paper, I have developed the ISPLC(Intelligent Agent System based Software Programmable Logic Controller). In ISPLC system, LD programmed by a user which is used over $90\%$ among the 5 PLC languages, is converted to IL, which is one of intermediate codes, and IL is converted to the standard C rode which can be used in a commercial editor such as Visual C++. In ISPLC, the detection of logical error in high level programming(C) is more eaier than PLC programming itself The study of code conversion of LD->IL->C is firstly tried in the world as well as KOREA. I developed an execution engine with a good practical application. To show the effectiveness of the developed system, 1 applied it to a practical case, a real time traffic control(RT-TC) system. ISPLC is minimized the error debugging and programming time owing to be supported by windows application program.

Mobile-based Educational PLC Environment Construction Model

  • Park, Seong-Hyun
    • Journal of the Korea Society of Computer and Information
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    • v.27 no.1
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    • pp.61-67
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    • 2022
  • In this paper, we propose a model that can convert some of the simulation program resources to a mobile environment. Recently, smart factories that use PLCs as controllers in the manufacturing industry are rapidly becoming widespread. However, in the situation where it is difficult to operate due to the shortage of PLC operation personnel, the actual situation is that a platform for PLC operation education is necessary. Currently most PLC-related educational platforms are based on 2D, which makes accurate learning difficult and difficult. When a simulation program is applied to distance learning in a general PC environment, many elements are displayed on the monitor, which makes screen switching inconvenient. Experiments with the proposed model confirmed that there was no frame deterioration under general circumstances. The average response time by the request frame was 102 ms, and it was judged that the learner was not at the level of experiencing the system delay.

An Implementation of Software PLC Based on Real-Time Tasks of Linux (리눅스 상에서 실시간 태스크에 의한 소프트웨어 PLC의 구현)

  • 김용석
    • Journal of the Institute of Electronics Engineers of Korea CI
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    • v.40 no.5
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    • pp.306-316
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    • 2003
  • 본 논문에서는 소프트웨어 PLC를 구현하는 방안을 제시하였다. 하드웨어는 표준적인 산업용 PC와 입출력 보드들로 구성된다. 운영체제로는 수십 마이크로초의 정밀한 단위로 태스크들의 스케줄링이 가능한 실시간 리눅스를 사용하였다. 소프트웨어 PLC를 위해 개발한 실시간 태스크들은 실시간 리눅스의 커널 모드에서 실행되며, 사용 목적에 따라 작성된 PLC 프로그램을 해석하고 실행하는 작업을 일정한 주기로 반복한다. 또한 PLC 프로그램을 편리하게 작성할 수 있도록 자체 프로그램 문법을 제안하고 이를 위한 컴파일러도 구현하였다. 이렇게 구현된 PLC는 가격 대비 성능이 우수하며 소규모의 응용분야들에 유용하게 활용할 수 있다.

A study on fuzzy temperature control for micro-nano injection molding using PC based PLC (마이크로-나노 시스템 사출성형을 위한 PC Based PLC 기반의 사출성형기 배럴의 퍼지 온도 제어에 관한 연구)

  • 정병찬;김훈모
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2002.12a
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    • pp.166-169
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    • 2002
  • 본 논문에서는 사출성형기의 배럴의 정밀 온도제어에 대해 논의하였다 현재 사출성형기의 온도제어는 온도 편차가 2도 내외이며, 예열후 안정화되는데 걸리는 시간이 길다는 단점이 있다. 향후 마이크로-나노 시스템 제작 공정에 있어서 대량생산 방법으로 사출성형이 주목받을 것으로 기대된다. 특히 온도 제어의 경우는 사출시 인가해야 할 온도가 녹는점 및 glassy 온도에서 유지가 되면서 충분히 유동을 가지는 온도를 지속적으로 유지를 해야하므로 사출 후 정밀성에 중요한 요소가 된다. 마이크로-나노 사출공정은 극 미세 사출이며 온도, 압력에 따른 재료 특성 변화가 발생할 수 있으므로 이를 최적의 조건으로 제어할 수 있어야 한다. 본 연구에서는 실제 사출성형기와 PC based PLC를 이용한 온도제어기를 구현하고 실험하였다. 이를 통해 기존의 온도제어의 단점을 줄이고, 제어성능을 극대화하여 향후 마이크로-나노 시스템에 적용 가능한 정밀 온도제어기를 제안한다.

Implementation of PC-based education PLC(Power Line-network Communication) control system using Labview (LabView를 이용한 PC기반의 교육용 전력선망 통신 제어시스템 구현)

  • Park, Tae-Jin;Lee, Un-Sun;Lee, Sang-Hee;Lee, Jong-Hee
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.17 no.3
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    • pp.730-739
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    • 2013
  • More than 30% of energy in Korea was spent in lighting part and then the consumption level and $CO_2$ emission will be increase from now. In this like situation, control-system construction for street-lamp of a smart grid-based that it has important meaning. Nowadays as a result, as an trying to utilize using Power-line-network communication modem and application a terminal in industrial fields, in this paper, we are want to implement the Power-line-network communication control system of PC-based. Therefore it will be use varied communication test-equipment and tools through the system. For experimentation, using the MODEM was able to use Planet production of based on the ZIC protocol and then the application program use the LabView. The result is primarily focused on equipments control by the PLC, and that we are able to perform each test with PLC equipment for experiment it.