• Title/Summary/Keyword: PC-based inspection system

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Development of OMM Module for PC-NC System (PC-NC 를 위한 기상측정 모듈 개발)

  • 윤길상;권양훈;정석우;조명우
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.8
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    • pp.144-152
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    • 2003
  • The purpose of this paper is to establish an effective inspection system by using OMM (On-Machine Measurement) system based PC-NC. This system can reduce manufacturing lead time because part is inspected each process. Inspection process planning is accomplished by determining the number of measuring points, their location, measuring path using fuzzy logic, Hammersley method, traveling salesperson problem. Inspection with contacted sensor improve quality as inspection feature is developed to based machining feature. This method is tested by simulation and experiment, then analyzed measuring data and geometry tolerance.

A Development of PC based X-Ray Inspection system (PC based X-Ray Inspection system 개발에 관한 연구)

  • Lee, Ki-Seong;Jeong, Tae-Woon
    • Proceedings of the KIEE Conference
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    • 2002.07d
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    • pp.2049-2051
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    • 2002
  • X-ray inspection of tires is now feasible and commercially available. The enabling technologies are economical yet powerful computing systems and high-resolution, high-dynamic range X-ray imaging systems customized for tire inspection. The key advantages of reduced inspection labor, highly consistent inspection and yield improvement are now realizable.

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A study of On-Machine Measurement for PC-NC system

  • Yoon, Gil-Sang;Kim, Gun-Hee;Cho, Myeong-Woo;Seo, Tae-Il
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.1
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    • pp.60-68
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    • 2004
  • The purpose of this paper is to establish an effective inspection system by using OMM (On-Machine Measurement) system based PC-NC. This system can reduce manufacturing lead time because a workpiece is inspected at every machining process and the manufacturing system which includes inspection faculty is able to realize on-line process on CNC machining center. The proposed OMM system is composed of a few algorithms for determination of inspection parameters. It is accomplished by determining the number of measuring points, their location, measuring path using fuzzy logic, Hammersley's method, TSP (Traveling Salesperson Problem) algorithm. The inspection feature applied to this system is based on machining feature. This method is tested by simulation and experiment that are analyzed measuring data and geometry tolerance.

A Study on Development of PC Based In-Line Inspection System with Structure Light Laser (구조화 레이저를 이용한 PC 기반 인-라인 검사 시스템 개발에 관한 연구)

  • Shin Chan-Bai;Kim Jin-Dae;Lim Hak-Kyu;Lee Jeh-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.11 s.176
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    • pp.82-90
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    • 2005
  • Recently, the in-line vision inspection has become the subject of growing research area in the visual control systems and robotic intelligent fields that are required exact three-dimensional pose. The objective of this article is to study the pc based in line visual inspection with the hand-eye structure. This paper suggests three dimensional structured light measuring principle and design method of laser sensor header. The hand-eye laser sensor have been studied for a long time. However, it is very difficult to perform kinematical analysis between laser sensor and robot because the complicated mathematical process are needed for the real environments. In this problem, this paper will propose auto-calibration concept. The detail process of this methodology will be described. A new thinning algorithm and constrained hough transform method is also explained in this paper. Consequently, the developed in-line inspection module demonstrate the successful operation with hole, gap, width or V edge.

Development of PC-based Auto Inspection System for Smart Battery Protection Circuit Module (PC기반의 스마트 배터리 보호모듈 자동 검사 시스템 개발)

  • Yoon, Tae-Sung;Jang, Gi-Won;Park, Ju-No;Lee, Jeong-Jae
    • Proceedings of the KIEE Conference
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    • 2005.05a
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    • pp.275-277
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    • 2005
  • In a lithium-ion battery which is being used in many portable electronic goods, electrolyte is disaggregated and then the gas is happened when electric charging volt is over the 4.5V. So, the pressure on the safety valve is increased and electrolyte is leaked out in the cell. It leads to the risk of explosion. On the other hand, in the case which the battery is discharged excessively, the negative pole is damaged and the performance of the battery is deteriorated. The protection module of a lithium-ion battery is used for preventing such risk and the inspection system is needed to check the performance of such protection module. In this research, a PC-based auto inspection system is developed for the inspection of a battery protection module using Dallas chipset. In the inspection system, AVRl28 chip is used as a controller and the communication protocol is developed for the data communication between the protection module and the AVR128 chip. And GPIB interface is used for the control of measuring devices. Also, MMI environment is developed using LabView for convenient monitoring by the tester.

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Development of Real-Time Vision-Based Fabric Inspection System (비전 시스템을 이용한 실시간 섬유결점 검사기 개발)

  • 조지승;정병묵;박무진
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.9
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    • pp.92-99
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    • 2003
  • Quality inspection of textile products is an important problem for fabric manufacturers. This paper presents an automatic vision-based system for quality control of web textile fabrics. Typical web material is 1-3m wide and is driven with speeds ranging from 20m/min to 200m/min. At the present, the quality assessment procedures are performed manually by expert. But worker can not detect more than 60% of the present defect and inspect the fabric if moving faster than 30m/min. To increase the overall quality and homogeneity of textile, an automated visual inspection system is needed fur the productivity. However, the existing inspection system are too expensive to purchase for small companies. In this paper, the proposed PC based real-time inspection algorithm gives low cost textile inspection system, high detection rate with good accuracy and low rate of false alarms. The method shows good results in the detection of several types of fabric defects.

A Study on Algorithm for Inspection of Automobile's plastic part locking lever (자동차 플라스틱 부품 락킹레버 검사를 위한 알고리즘 연구)

  • Jang, Bong-Choon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.5
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    • pp.1558-1563
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    • 2010
  • This paper describes a study on algorithm for the development of machine vision system as well as the inspection of automobile's plastic part locking lever to replace a human worker's eye inspection. Before developing the machine vision system based on the PC, the purpose of this research is to develop the algorithm to decide whether a product is a good/bad one in real time inspection. NI-LabVIEW software is used in the inspection method and an inspection program is developed using LabVIEW Vision image functions. The inspection program was built and validated to help the system operator set up the inspection area and change the criteria number in the program.

A PC-Based System for Gear Pitch Analysis and Monitoring in Gear Manufacturing Process (기어피치분석 및 공정관측을 위한 PC기반시스템 구축)

  • 김성준;지용수
    • Journal of Korean Society for Quality Management
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    • v.30 no.3
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    • pp.111-119
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    • 2002
  • Gears are essential elements for mechanical power transmission. Geometric precision is the main factor for characterizing gear grade and qualify. Gear pitch is one of the crucial measurements, which is defined as a distance between two adjacent gear teeth. It is well-known that variability in gear pitches may causes wear-out and vibration noise. Therefore maintaining pitch errors at a low level plays a key role in assuring the gear quality to customers. This paper is concerned with a case study, which presents a computerized system for Inspecting pitch errors in a gear machining process. This system consists of a PC and window-based programs. Although the start and stop is manually accomplished, the process of measuring and analyzing pitch data is automatically conducted in this system. Our purpose lies in reducing inspection cost and time as well as Increasing test reliability. Its operation is briefly illustrated by example. Sometimes a strong autocorrelation is observed from pitch data. We also discuss a process monitoring scheme taking account of autocorrelations.

Database Construction Plan of Infrastructure Safety Inspection and In-depth Inspection Results (사회기반 시설물의 안전점검 및 정밀안전진단결과 DB 구축방안 연구)

  • Ryu, Jong Mo;Shin, Eun Chul
    • Journal of the Korean Geosynthetics Society
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    • v.13 no.4
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    • pp.133-141
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    • 2014
  • This study was carried out to establish the database system by using the safety inspection and in-depth inspection results for infrastructures such as bridges, tunnels, dams, and water supplies. A classification system of each facility was proposed by standardizing items for inspection & diagnosis in order to automatize work process. Also, it justifies data structure based on database from pre-investigation to field survey, evaluation of facilities, and report making. In addition to this, it suggests improvement plans of relative regulations and guidelines such as Facility Management System(FMS), operational regulation, and inspection detailed guideline to make inspection result database of infrastructures which can be used effectively.