• Title/Summary/Keyword: Paint Robot

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Paint Removal of Airplane & Water Jet Application

  • Xue, Sheng-Xiong;Chen, Zheng-Wen;Ren, Qi-Le;Su, Ji-Xin;Han, Cai-Hong;Pang, lei
    • International Journal of Fluid Machinery and Systems
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    • v.7 no.3
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    • pp.125-129
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    • 2014
  • The paint removal and recoating are the very important process in airplane maintenance. The traditional technology is to use the chemical way corroding the paint with paint remover. For changing the defects, corrosion & pollution & manual working, of the traditional technology, the physical process which removes the paint of airplane with 250MPa/250kW ultra-high pressure rotary water jetting though the surface cleaner installed on the six axes robot is studied. The paint layer of airplane is very thin and close. The contradiction of water jetting paint removal is to remove the paint layer wholly and not damage the surface of airplane. In order to solve the contradiction, the best working condition must be reached through tests. The paint removal efficiency with ultra-high pressure and move speed of not damaged to the surface. The move speed of this test is about 2m/min, and the paint removal efficiency is about $30{\sim}40m^2/h$, and the paint removal active area is 85-90%. No-repeat and no-omit are the base requests of the robot program. The physical paint removal technology will be applied in airplane maintenance, and will face the safety detection of application permission.

An Accurate and Efficient Method of the Spray Paint Simulation for Robot OLP (로봇 Off-Line Programming을 위한 페인트 스프레이 시뮬레이션 방법론 개발)

  • Lee, Seung-Chan;Song, In-Ho;Borm, Jin-Hwan
    • Korean Journal of Computational Design and Engineering
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    • v.13 no.4
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    • pp.296-304
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    • 2008
  • Recently, various attempts are being done to apply off-line programming system to field of paint robot. But most commercial simulation softwares have problems that are slow simulation speed and not support various painting paramenters on simulation. This paper proposes enhanced paint simulation method for off-line programming system. For these, this method used the mathematical model of flux field from a previous research. The flux field has the flux distribution function, which reflects on the feature of paint spray. A previous research derived this flux distribution function for an integral function and calculated paint thickness function for an integral function. But if flux distribution function is defined as an integral function, it is inadequate to use for real-time simulation because a number of calculation is needed for estimation of paint thickness distribution. Therefore, we defined the flux distribution function by numerical method for reducing a mount of calculation for estimation of paint thickness. We derived the equation of paint thickness function analytically for reducing a mount of calculation from the paint distribution function defined by numerical method. In order to prove proposed paint simulation method this paper compares the simulated and measured thickness. From this comparison this paper show that paint thickness distribution is predicted precisely by proposed spray paint simulation process.

Development of Coating Robot Automation System Based on OLP for Radiators in PPS (페키지형 발전시스템용 라디에이터의 OLP 기반 코팅로봇 자동화시스템 개발)

  • Kim, Seon-Jin;Lee, Jong-Hwan;Lho, Tae-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.2
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    • pp.585-591
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    • 2013
  • A robot automation system for coating uniformly a big radiator used in PPS(Packaged Power Station), which consists of 6-axis robot with spray gun, travelling vehicle, supply device of coating paint and thinner with pressured air, HMI controller and robot path OLP(Off-Line Programming), was developed. Experimental results on an optimum operation condition show that a coating thickness is $43{\mu}m$, which is satisfied to a design reference of $25-100{\mu}m$. A productivity of the developed coating robot automation system based on OLP is about 12.6 times of that of manual operation.

Development of Automotive Position Measuring Vision System

  • Lee, Chan-Ho;Oh, Jong-Kyu;Hur, Jong-Sung;Han, Chul-Hi;Kim, Young-Su;Lee, Kyu-Ho;Hur, Jin
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1511-1515
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    • 2004
  • Machine vision system plays an important role in factory automation. Its many applications are found in automobile manufacturing industries, as an eye for robotic automation system. In this paper, an automobile position measuring vision system(APMVS) applicable to manufacturing line for under body painting of a car is introduced. The APMVS measures position and orientation of the car body to be sealed or painted by the robots. The configuration of the overall robotic sealing/painting system, design and application procedure, and application examples are described.

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A Simple Paint Thickness Estimation Model in Shipyard Spray Painting

  • Geun-Wan, Kim;Seung-Hun, Lee;Yung-Keun, Kwon
    • Journal of the Korea Society of Computer and Information
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    • v.28 no.2
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    • pp.209-216
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    • 2023
  • This paper aims to develop a model to estimate the paint thickness in a shipyard spray painting according to changes of spraying distance and speed. We acquired the experimental datasets of five different conditions with respect to the spraying distance and speed using a painting robot. In addition, we applied a preprocessing step to handle noises which might be caused by various reasons such as a nozzle damage. Our method is to transform a thickness function of a specified spraying distance and speed into another function of an unknown spraying and speed. We observed that the proposed method shows more stable and more accurate predictions compared with an artificial neural network-based approach.

A Fuzzy logic-based Model in Image Processing

  • Moghani, Ali
    • 한국정보디스플레이학회:학술대회논문집
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    • 2008.10a
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    • pp.943-946
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    • 2008
  • Many works have been done to enable computer, as brain of robot, to learn color categorization, most of them rely on modeling of human color perception and mathematical complexities. This paper aims at developing the innate ability of the computer to learn the human-like color categorization.

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Gantry Robot with Extended Workspace for Pavement Sign Painting Operations

  • Hong Daehie;Lee Woo-Chang;Chu Baeksuk;Kim Tae-Hyung;Choi Woo Chun
    • Journal of Mechanical Science and Technology
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    • v.19 no.6
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    • pp.1268-1279
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    • 2005
  • The current method for pavement sign marking operations is labor-intensive and very dangerous due to the exposure of workers to passing traffic. It also requires blocking traffic for a long period of time resulting serious traffic jam. This paper deals with the development of a robotic system for automating the pavement sign painting operations. The robotic system consists of gantry frame equipped with transverse drive rail and automatic paint spray system. The workspace of the gantry robot is extended to one-lane width with the transverse rail system. This research also includes the development of font data structures that contain the shape information of pavement signs, such as Korean letters, English letters and symbols. The robot path is generated with this font data through the procedures of scaling up/down and partitioning the signs to be painted depending on the workspace size.

Development of a Prototype Monitoring Module for Steel Bridge Repainting Robots (강교량 재도장 로봇의 모니터링 모듈 시제품 개발)

  • Seo, Myoung Kook;Lee, Ho Yeon;Park, Il Hwan;Chang, Byoung Ha
    • Journal of Drive and Control
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    • v.17 no.4
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    • pp.15-22
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    • 2020
  • With the need for efficient maintenance technology to reduce maintenance costs for steel bridges, repainting robots are being developed to automate the work in narrow and poor bridge spaces. The repainting robot is equipped with a blasting module to remove paint layers and contaminants. This study developed a prototype monitoring module to be mounted on the repainting robot. The monitoring module analyzes the condition of the painting surface through a camera installed in the front, guides the direction of movement of the robot, and provides the operator with a video to check the working status after blasting through a camera installed in the back. Various image visibility enhancement technologies were applied to the monitoring module to overcome worksite challenges where incomplete lighting and dust occurs.

Development of a Robot System for Repairing a Underground Pipe (지하매설 배관의 보수를 위한 로봇시스템 개발)

  • Yeo, Hee-Joo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.3
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    • pp.1270-1274
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    • 2012
  • The pipe laid underground more than three decades ago are already starting to reveal the problem like corrosion. There have been many studies to design robotic system for a cost-effective revival of old pipes. And the ability to inspect in the pipes, the ability to treat and repaint the pipes and the fault-tolerant robotic system are well known important factors for the robotic system. It's real hard part to manage the underground pipes for companies because it needs high technical and too much money. According to this reasons, in this paper, we had design an in-pipe robotic system having abilities to inspect outworn pipes, to treat and paint old pipes. This new robot system is pressing wall type robot, and it has a good carrying power for working.

Indoor Single Camera SLAM using Fiducial Markers (한 대의 카메라와 Fiducial 마커를 이용한 SLAM)

  • Lim, Hyon;Yang, Ji-Hyuck;Lee, Young-Sam;Kim, Jin-Geol
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.4
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    • pp.353-364
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    • 2009
  • In this paper, a SLAM (Simultaneous Localization and Mapping) method using a single camera and planar fiducial markers is proposed. Fiducial markers are planar patterns that are mounted on the ceiling or wall. Each fiducial marker has a unique hi-tonal identification pattern with square outlines. It can be printed on paper to reduce cost or it can be painted using retro-reflective paint in order to make invisible and prevent undesirable visual effects. Existing localization methods using artificial landmarks have the disadvantage that landmark locations must be known a priori. In contrast, the proposed method can build a map and estimate robot location even if landmark locations are not known a priori. Hence, it reduces installation time and setup cost. The proposed method works good even when only one fiducial marker is seen at a scene. We perform computer simulation to evaluate proposed method.