• Title/Summary/Keyword: Part accuracy

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Variations of Form Accuracy in the Process of Metal Cast Prototyping using Rapid prototype, Vacuum casting and Ceramic Mold (쾌속조형과 진공주형 및 세라믹 몰드를 이용한 금속 주조 시제품 제작 공정에서의 형상정밀도 변화)

  • Kim, Gi-Dae
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.6
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    • pp.131-137
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    • 2007
  • In metal casting process, it is very difficult to predict the form accuracy of cast part and reduce repeatability error. In this study, the variations of form accuracy were measured in the process of metal cast prototyping, where RP part is manufactured from CAD model in the first, and then, wax part is cast in the vacuum environment using the RP part as master model, and finally metal prototype is cast using ceramic mold and the wax part as pattern. To investigate the variations of form accuracy, the averages and standard deviations of error distribution of the parts measured by 3D scanner were compared. It was observed that the biggest shrinkage is generated during the extraction of wax part in the second step and the biggest deterioration of form accuracy is generated during the metal part casting in the last step.

Comparison of Accuracy of RP Processes (RP 공정의 정밀도 비교 평가)

  • 변홍석;신행재;이관행
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.330-333
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    • 2000
  • Dimensional accuracy and surface quality are very important in rapid prototyping especially when the models are used for the production of tools. This paper presents the development of benchmarking part to investigate dimensional accuracy and surface finish. A new test part is designed to perform benchmarking of major rapid prototyping processes such as selective laser sintering, laminated object manufacturing, stereolithography apparatus, and fused deposition modeling. The test part design includes basic manufacturing features such as holes, walls, squares, cylinder and etc. In addition, the small features are included in order to evaluate the fine details that can be manufactured by a specific RP process. The CMM program that automatically measures different features in the test part is also developed. The evaluation of accuracy as well as surface roughness are discussed for major rapid prototyping processes.

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Forming Error and Compensation in RP Using SLA (SLA를 이용한 쾌속조형시 성형오차와 보정)

  • Park, Sang-Ryang;Park, Dong-Sam
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.3
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    • pp.152-159
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    • 2002
  • SLA (Stereolithography Apparatus) it a process used to rapidly produce polymer components directly from a computer representation of the part. Though SLA is being recognized as an innovative technology, it still cannot be used to fully practical application since it lacks of dimensional accuracy compared to conventional process. If the shrinkage were perfectly uniform and no distortion took place, excellent part accuracy could still be achieved through and appropriate scaling factor when generating the build file. However, in certain geometries involving intersecting thick and thin sections, nonuniform retrain shrinkage becomes the engine of part distortion. In order to improve the part accuracy of SLA, this paper evaluates how largely each parameter of SLA contributes to the part accuracy and estimates the optimal set of parameter which minimizes the dimension error of the test part, "Slab (100mm$\times$100mm$\times$2mm)"and "scale bar"part. Three control parameters such as critical exposure, generation depth and fill cure depth are used.

다구찌 방법을 이용한 공정변수의 최적화

  • 이수호;박원식;조형석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.907-910
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    • 1995
  • Though SLA(Stereolithography Apparatus) is being recognized as an innovative technology, it still can not be used to fully practical applications since it lacks of dimensional accuracy compared to conventional processes. In SLA, the accuracy of cured part depends upon the set of process parmeters. In order to improve the accuracy of SLA, this paper quantitatively evaluates how largely each process parameter of SLA contributes to the part accuracy and estimates the optimal set of process parameter which minimizes the dimensional errors of the test part, "letter-H" part. For this purpose, we use ANOVA(analysis of variance) and S/N(signal-to-noise)ratio of Taguchi method.hi method.

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A Study on RP Part Production Using Intersecting Circle Approximation Method (교차다각형법에 의한 원 근사 방법을 적용한 RP Part 제작에 관한 연구)

  • 신근하
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.1
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    • pp.68-74
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    • 2000
  • The STL file format is an approximation of 3-D model with triangular facets. STL is a standard input file format of Rapid Prototyping(RP) equipment In computer graphics a circle has been approximated with an inscribed polygon which causes an error between the real and approximated circles. In this study an intersecting polygon has been used to approximate the circle and applied to produce more accurate RP part. The newly proposed method shows it's excellence in part accuracy.

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The Automatic Determination of the Optimal Build-Direction in Rapid Prototyping (고속적층조형법에서 최적 적층방향의 자동결정)

  • 채희창
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.04a
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    • pp.150-155
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    • 1997
  • Rapid Prototyping(RP) is the technique which is used to make prototypes or functional parts directly using the 3-D solid data. Before building the prototype, several processes such as transfering 3D data from CAD system(STL) determination of build-direction, adding support structure and slicing are required. Among the above processes. determination of build-direction is the target of this study. The build direction is determined by many factors according to the objective of the user, like part accuracy, number of support structure, build time, amount of trapped volume, etc, But it is not easy to determine the build-direction because there are many factors and some factors have dependent properties with one another. So, in this study the part accuracy, the number of support structures and build time are considered as the main factor to determine the optimal build-direction. To determine the optimal build-direction for increasing part accuracy, sum of projected area which caused stairstepping effect was considered. The less the projected area is the better part accuracy is About the optimal build-direction to minimize the amount of support structure, sum of projected area of facets that require support structures was considered. About the build time, we considered the minimum height of part we intended. About the build time, we considered the minimun height of part we intended to make.

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Korean Head-Tail Tokenization and Part-of-Speech Tagging by using Deep Learning (딥러닝을 이용한 한국어 Head-Tail 토큰화 기법과 품사 태깅)

  • Kim, Jungmin;Kang, Seungshik;Kim, Hyeokman
    • IEMEK Journal of Embedded Systems and Applications
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    • v.17 no.4
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    • pp.199-208
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    • 2022
  • Korean is an agglutinative language, and one or more morphemes are combined to form a single word. Part-of-speech tagging method separates each morpheme from a word and attaches a part-of-speech tag. In this study, we propose a new Korean part-of-speech tagging method based on the Head-Tail tokenization technique that divides a word into a lexical morpheme part and a grammatical morpheme part without decomposing compound words. In this method, the Head-Tail is divided by the syllable boundary without restoring irregular deformation or abbreviated syllables. Korean part-of-speech tagger was implemented using the Head-Tail tokenization and deep learning technique. In order to solve the problem that a large number of complex tags are generated due to the segmented tags and the tagging accuracy is low, we reduced the number of tags to a complex tag composed of large classification tags, and as a result, we improved the tagging accuracy. The performance of the Head-Tail part-of-speech tagger was experimented by using BERT, syllable bigram, and subword bigram embedding, and both syllable bigram and subword bigram embedding showed improvement in performance compared to general BERT. Part-of-speech tagging was performed by integrating the Head-Tail tokenization model and the simplified part-of-speech tagging model, achieving 98.99% word unit accuracy and 99.08% token unit accuracy. As a result of the experiment, it was found that the performance of part-of-speech tagging improved when the maximum token length was limited to twice the number of words.

Determination of Optimal Build-up Direction for Stereolithographic Rapid Prototyping (SLA를 이용한 신속 시작작업에서 최적 성형방향의 결정)

  • Hur, Junghoon;Lee, Kunwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.4
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    • pp.163-173
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    • 1996
  • Stereolithography is a process used to rapidly produce polymer components directly form a computer representation of the part. There are several considerations to be made for the efficient use of the process. Especially, the build-up orientation of part critically affects the part accuracy, total build time and the volume of support structures. The purpose of tis study is to determine the optimal build-up part orientation for the SLA process with improving part accuracy, and minimizing total build time and the volume of support structures. The forst factor is related to the area of surfaces whioch have staircase protrusions after solidification, the second factor is related to the total number of layers, and the third factor is related to the area of the surfaces which need to be supported with support structures. An algorithm is developed to calculate the staircase area, quantifying the process errors by the volume of materials supposed to be removed or added to the part, and the optimal layer thickness for the SLA system which can handle the variable layer thickness. So the optima l part orientation is determined based on the user's selections of primary criter- ion and the optimal thickness of layers is calculated at any part orientations.

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Damage Prediction Accuracy as a Function of Model Uncertainty in Structures (모델의 불확실성이 구조물의 손상예측정확도에 미치는 영향)

  • 김정태
    • Computational Structural Engineering
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    • v.7 no.3
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    • pp.153-166
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    • 1994
  • A methodology to assess damage prediction accuracy as a function of model uncertainty in structures is presented. In the first part, a theory of approach is outlined. First, a damage detection algorithm to locate and size damage in structures using few modal responses of the structures is summarized. Next, methods to quantify model uncertainty and the damage detection accuracy are formulated. In the second part, a methodology to assess the effect of model uncertainty on the damage detection accuracy of real structures is designed. In the last part, the feasibility of the assessment methodology is demonstrated by using a plate-girder bridge for which only information on a single mode is available.

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An Improvement of Expendable Bathythermograph Measurement Mechanism for Anti-Submarine Warfare (대잠용 수온측정계 측정 메커니즘 개선)

  • Shin, Sang-Sik;Cho, Hwan Hwi;Park, Seung Soo
    • Journal of Korean Society for Quality Management
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    • v.42 no.3
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    • pp.301-310
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    • 2014
  • Purpose: The purpose of this study is to improve a mechanism of expendable bathythermograph measurement by balancing wire resistances between plus wire part and minus wire part and by removing effects of sea water resistance between XBT(Expendable Bathythermograph) and temperature recorder. Methods: The problems are exactly found out through the analysis of XBT and temperature recorder circuit. A process of XBT manufacturing that balances wire resistances between plus wire part and minus wire part is added. Results: The results of this study are as follows; the complicated test process such as temperature accuracy test with a cistern is substituted with a simple process of XBT manufacturing such as balancing wire resistances between plus wire part and minus wire part. Then, the temperature accuracy tolerance of XBT is improved up to ${\pm}0.1^{\circ}C$. Conclusion: Consequently, balancing wire resistances and removing effects of sea water resistance improve temperature accuracy of XBT and reduce expensive and harassing process of XBT manufacturing.