• Title/Summary/Keyword: Pitting Life

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A Study for Influences of Supplied Lubricant Quantities on Pitting Life of Spur Gears (윤활유 공급량에 따른 스퍼 기어의 피팅 수명에 관한 연구)

  • Joo, Jin-Wook;Moon, Seok-Man;Kim, Tae-Wan;Cho, Yong-Joo
    • Tribology and Lubricants
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    • v.27 no.1
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    • pp.40-44
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    • 2011
  • The object of this study is to investigate influences of supplied lubricant quantities on spur gear's pitting life. Pitting is a sort of contact fatigue failures and made by a repetitive load. Basically, pitting is difficult to predict its life by an analysis due to many factors to be considered about tribology problems. In this paper, pitting life was proved by experiment using two roller machine. For a contact fatigue test, operating circumstances should be considered. During the test, temperature and lubricant quantities are considered and to investigate an influence of lubricant quantities, a comparison between optimally enough and not enough lubricant quantity was implemented.

Pitting Life Experiments of Gear Material using a Damaged Area Analysis Method (피팅 파손면적분석기법을 이용한 기어재의 피팅 수명 실험)

  • Joo, Jin-Wook;Lee, Byung-Wook;Moon, Seok-Man;Kim, Tae-Wan;Cho, Yong-Joo
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.11
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    • pp.92-97
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    • 2010
  • The object of this study is to investigate the definite method for pitting damaged surfaces. Pitting is a sort of fatigue damages and it is made by a repetitive load. For a judgment between damages or not, sensing vibrations of test equipment is simple. However, it is not only difficult to observe a growth of pitting but also impossible to detect the juncture of initial pitting. Therefore, a method for the pitting damaged area measuring technique was effectively implemented by Two Roller Machine. The change of surface damaged area was measured by an optical microscope in regular time and calculated by the use of dark and bright ratio of test specimens' pictures taken by optical microscope. In conclusion, S - N Curves gained by Failure rate - Cycle graph was led and the curves are able to be chosen as occasion demands for a failure area percentage.

Experiments and Prediction of Pitting Life in Spur Gears (스퍼기어의 피팅 수명 예측 및 실험)

  • Kim, Jong-Sung;Ju, Jin-Wook;Lee, Sang-Don;Cho, Yong-Joo
    • Tribology and Lubricants
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    • v.25 no.6
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    • pp.399-403
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    • 2009
  • The objective of this paper is to predict pitting initiation by using a contact analysis and subsurface stress. Contact stresses are obtained by contact analysis of a semi-infinite solid based on the use of influence functions. Subsurface stress field is obtained using rectangular patch solutions. It is used Mesoscopic multiaxial fatigue criterion to predict contact fatigue life. It is important to predict pitting initiation to enhance reliability of the mechanical elements. Pitting life prediction in the spur gears which are fundamental mechanical element is presented in this paper.

Influence of Super Carburization on the Roller Pitting Fatigue Life of 0.16C-0.60Si-2.00Cr-0.34Mo Steel (0.16C-0.60Si-2.00Cr-0.34Mo강의 피팅강도에 미치는 고탄소 침탄의 영향)

  • Shin, Jung-Ho;Lee, Woon-Jae;Kim, Young-Pyo;Ko, In-Yong
    • Korean Journal of Metals and Materials
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    • v.50 no.7
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    • pp.517-522
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    • 2012
  • In this study, a super carburizing treatment was applied to improve roller pitting fatigue life. It produced excellent properties of surface hardness and temper softening resistance by forming precipitation of fine and spherodized carbides on a tempered marstensite matrix through the repeated process of carburization and diffusion after high temperature carburizing step 1. The cycle II performed two times carburizing/diffusion cycle (process) after super carburization at $1,000^{\circ}C$ had fine and spherodized carbides to subsurface $200{\mu}m$. In this case, the carbide was $(Fe,Cr)_3C$ and there was not any massive carbides. In the case of Cycle II, the roller pitting fatigue life had a 6.15 million cycles. It was improved 48% compared to normal gas carburizing treatment.

Contact Fatigue Life for RRG System (BRG 시스템의 접촉 피로수명)

  • Nam, Hyoung-Chul;Kim, Chang-Hyun;Kwon, Soon-Man
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.1
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    • pp.95-101
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    • 2012
  • An internal type roller ring gear(RRG) system composed of either a pin or a roller ring gear and its conjugated cam pinion can improve the gear endurance from that of a conventional gear system by reducing the sliding contact, while increasing the rolling motion. In this paper, we first proposed the exact cam gear profile and the self-intersection conditions obtained when the profile shift coefficient is introduced. Then, we investigated contact stresses and surface pitting life to fmd characteristics for surface fatigue by varying the shape design parameters. The results show that the pitting life can be extended significantly by increasing the profile shift coefficient.

A study on the corrosion evaluation and lifetime prediction of fire extinguishing pipeline in residential buildings

  • Jeong, Jin-A;Jin, Chung-Kuk;Lee, Jin Uk
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.8
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    • pp.828-832
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    • 2015
  • This study is conducted for the evaluation of corrosion and lifetime prediction of fire extinguishing pipelines in residential buildings. The fire extinguishing pipeline is made of carbon steel. Twenty-four samples were selected among all the fire extinguishing pipelines in a building; the selection was based on specimenspositions, pipeline diameters, and pipeline thickness. Analysis was conducted by using the results of visual inspection, electrochemical potentiodynamic anodic polarization test, pitting depth measurements, and extreme value statistics with the Gumbel distribution. The maximum pitting depth and remaining life were statistically predicted using extreme value statistics. During visual inspection, pitting corrosion was observed in several samples. In addition, extreme value statistics demonstrated that there were several pipelines that were very sensitive to pitting corrosion. However, the pitting corrosion was not critical in all the pipelines; thus, it was necessary to change only those pipelines that were severely corroded.

Pitting Life of CRP System (CRP 시스템의 피팅수명)

  • Kim, Chang-Hyun;Nam, Hyoung-Chul;Kwon, Soon-Man
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.2
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    • pp.283-289
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    • 2012
  • Cam rack pinion (CRP) system which consists of cam rack and roller pinion transforms the rotation motion into linear one. The roller pinion has the plurality of rollers and meshes with its conjugated cam rack. The exact tooth profile of the cam rack and the non-undercut condition to satisfy the required performance have been proposed by introducing the profile shift coefficient. The load stress factors are investigated by varying the shape design parameters to predict the gear surface fatigue limit which is strongly related to the gear noise and vibration at the contact patch. The results show that the pitting life can be extended significantly by increasing the profile shift coefficient.

Design Considerations to Enhance Perforation Corrosion and Life Prediction of Automotive Body Panel

  • Choi, Minsoo;Chung, Bumgoo;Choi, Jaewoong
    • Corrosion Science and Technology
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    • v.2 no.5
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    • pp.247-251
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    • 2003
  • The corrosion forms of automotive body panels are various. One of the representations is a corrosion pitting and its propagation on the lapped portion by galvanic corrosion. But it has been difficult in correlation analysis about the corrosion propagation rate and mechanism of pitting and the actual automotive body in field. This present study interprets experimentally the rust pitting occurrence mechanism on the lapped panels through experimental methods. And field car investigation was executed for correlation analysis with experimental results. This paper compares corrosion propagation rate by pitting on hot-dip galvannealed steel sheets with corrosion forms in the automotive field condition. The research fundamentals which make it possible to predict the pitting occurrence and propagation on the lapped panels in the actual vehicles are given.

Inhibition of Rebar Corrosion by Carbonate and Molybdate Anions

  • Tan, Y.T.;Wijesinghe, S.L.;Blackwood, D.J.
    • Corrosion Science and Technology
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    • v.16 no.4
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    • pp.167-174
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    • 2017
  • Bicarbonate/carbonate and molybdate anions have been characterized for their inhibitive effect on pitting corrosion of carbon steel in simulated concrete pore solution by using electrochemical tests such as electrochemical impedance (EIS) and linear polarization (LP). It was revealed that bicarbonate/carbonate has a weak inhibitive effect on pitting corrosion that is approximately one order of magnitude lower compared to hydroxide. Molybdate is effective against pitting corrosion induced by the concentration of chloride as low as 113 mM and can increase the pitting potential of a previously pitted sample to the oxygen evolution potential by the concentration of molybdate as much as 14.6 mM only. The formation of a $CaMoO_4$ film on the surface hinders the reduction of dissolved oxygen on the steel surface, reducing corrosion potential and increasing the safety margin between corrosion potential and pitting potential further. In addition, pore-plugging by $FeMoO_4$ as a type of salt film within pits increases the likelihood of repassivation.