• Title/Summary/Keyword: Planetary gear set

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Analytical Study on Improvement in Load Sharing for Planetary Gear Set using Floating Ring Gear

  • Chung, Woo-Jin;Choi, Kyujeong;Oh, Jooseon;Park, Young-Jun;Lee, Ki-Hun
    • Journal of Biosystems Engineering
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    • v.43 no.4
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    • pp.263-272
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    • 2018
  • Purpose: The load on the planet gear of a planetary gear set is uniformly distributed. However, manufacturing and assembly errors cause uneven load sharing in the planetary gear set. To solve this problem, most studies have suggested applying a floating sun gear to the planetary gear set. However, the effect of the floating ring gear and floating carrier has not been extensively studied. This study aimed to investigate the effect of the floating ring gear. Methods: Two models were developed; one was the fixed ring gear model, and the other was the floating ring gear model. In the fixed ring gear model, the clearance between the ring gear and the housing was $0{\mu}m$, and in the floating ring gear model, the clearance was from $10{\mu}m$ to $100{\mu}m$. The load sharing of the planetary gear set was evaluated by the load sharing factor. Results: Our study showed that with increase in clearance, the load sharing factor of the planetary gear set approached unity. In addition, when the clearance increased above a certain level by which a fully floating ring gear was achieved, the load sharing factor was not affected by the clearance. Conclusions: This indicates that the fully floating ring gear increased the power density of the planetary gearbox by uniformly dividing the load of the planetary gear set. For this reason, the size of the gearbox could be decreased by using a fully floating ring gear.

An Experimental Study for Predicting the Planetary Gear Noise in the Vehicle (차량에서 유성기어 소음 발생 예측에 대한 실험적 연구)

  • Lee, Hyun-Ku;Kang, Seock-Chan;Hur, Jin-Wook;Bae, Douck-Han;Kang, Koo-Tae
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.5
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    • pp.503-508
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    • 2008
  • In this paper, various methods to improve the planetary gear noise in vehicles were introduced. Those cases of improvement have been used as good guidelines and references to prevent planetary noise problems. In this research, different types of planetary gear systems were also analyzed. The consequences of those analysis said in common that the planetary gear set generating noise mainly is the one which takes power directly from the turbine. Furthermore, a frequency versus vibration level map was introduced to judge how to solve the noise problem quickly in a vehicle development process. Besides, it is provided a predicting method which planetary gear set most contributes to noise problem taking in the vehicle and how to design the planetary gear set robustly.

An Experimental Study and Analysis on NVH Behaviors of the Planetary Gear Set (유성기어세트의 소음 진동 거동에 대한 해석 및 실험적 연구)

  • Lee, Hyun-Ku;Kang, Koo-Tae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.10a
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    • pp.338-343
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    • 2009
  • In this paper, Verification of the qualitatively identical relationships existing between simulation data and experimental results allowed for a new analysis procedure of a planetary gear set -- in an automatic transmission -- to be conducted. Tooth profiles were found to be crucial to the gear mesh forces of the planetary gear set. Based on Kahraman's Model[8], dynamic resonances of the planetary gear set were found to be out of operating range. Most importantly, a 2DPLANETARY FEM program, an innovative design tool for planetary gear sets, was utilized.

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An Experimental Study and Analysis on NVH Behaviors of the Planetary Gear Set (유성기어세트의 소음 진동 거동에 대한 해석 및 실험적 연구)

  • Lee, Hyun-Ku;Kang, Koo-Tae
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.3
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    • pp.242-248
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    • 2010
  • In this paper, Verification of the qualitatively identical relationships existing between simulation data and experimental results allowed for a new analysis procedure of a planetary gear set -- in an automatic transmission -- to be conducted. Tooth profiles were found to be crucial to the gear mesh forces of the planetary gear set. Based on Kahraman's Model, dynamic resonances of the planetary gear set were found to be out of operating range. Most importantly, a 2DPLANETARY FEM program, an innovative design tool for planetary gear sets, was utilized.

Analytical Inbestigation of the shift Characteristics of a Passenger Car Automatic Transmission (승용차용 자동변속기 변속 특성의 해석적 고찰)

  • 김영흡;박찬일;이장무
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.2
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    • pp.54-66
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    • 1998
  • In a passenger car automatic transmission, the gear ratio is determined by the combination of clutches and brakes, and each element of th planetary gear set is rotated or held stationary by the action of them. In this study, to investigate the shift characteristics of automatic transmission, the equations of motion are derived from the dynamic model of Ravigneaux type planetary gear set and solved analytically. The shift characteristics of each element of planetary gera set during gear ratio change are investigated by considering the torques and velocities of input, reaction and output elements.

A Study on the Design of the Carrier Phase Difference for the Planetary Gear Noise Reduction (유성기어 소음저감을 위한 캐리어 위상차 설계에 관한 연구)

  • Park, Ki-Ho;Kim, Tai-Hoon;Jung, Sang-Jin;Wee, Hyuk;Lee, Gook-Sun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.230-231
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    • 2011
  • There is a merit a planetary gear set disperses a delivery load, and to decrease loss of friction and noise. But, in addition to meshing this internal and external gear simultaneously and phase difference by the tooth contact point and the time difference occurs asymmetric and symmetric sideband noise and vibration caused by the modulation in the vehicle. Existing planetary gear set research have progressed to reduce the cause of the sideband as run-out, pitch error and imbalance. In this paper presents a method for the design of the carrier phase difference by developing various theorys and experiments for gear noise.

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Research for the Development of a pRMC Program for the Planetary Gear Noise (유성기어 소음을 고려한 pRMC 프로그램 개발 및 적용에 관한 연구)

  • Lee, Hyun Ku;Kim, Moo Suk;Suh, Hyun Seung;Kim, Jin Ho;Kahraman, Ahmat;Harianto, Jonny;Kwon, Hyun Sik
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.7
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    • pp.669-674
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    • 2013
  • To design the optimized low noise planetary gear sets, a program called pRMC(planetary run many cases) is developed. The pRMC is especially using a combination analysis method for all gear specifications and also able to analyze any type of planetary gear sets. The pRMC is composed of the 5 sections those are generate, setting, evaluate, combine and analysis. After calculating all candidate gear sets, the pRMC could show many results that represent the character of each gear set including the transmission error which is the main gear noise factor, the contact ratios, the bending stress and so on. By comparing the results objectively, user could predict and select the optimized gear set which has quiet noise level and desired durability. The planetary gear designed by pRMC could have reduced noise and vibration level from 5 to 10 dB than previous-designed one.

A Study on Tooth Profile Modification of Planetary Reducer for 120kW Class Monorail (120kW급 모노레일용 유성기어감속기의 치형수정에 관한 연구)

  • Jeong, Yeong-Sik;Kim, Nam-Kyung;Xu, Zhezhu;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.195-200
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    • 2012
  • In this study, parameters and requirements of an 120kW class monorail planetary gearbox was analysed and the adaptive planetary gearbox design was selected. The specification of the sun gear, planetary gear and carrier was set and the profile & lead was optimized. The mechanical efficiency of the optimized one and the original one was observed. Dynamo-tester system was used to observe the mechanical efficiency of the planetary gearbox. A dynamo unit was connected with the planetary gearbox which straightened through the motor by a coupling. The standard tooth shape planetary gearbox and modified tooth shape planetary gearbox were used as test pieces and the rotation speed was set from 600 to 6000rpm with 600rpm, 2.5min one step. In order to check the mechanical efficiency of the planetary gearbox, the tests were done as follows. 1) The power loss between driving motor and dynamo tester. 2) Temperature variation by different rotation speeds. 3) Noise variation by different rotation speeds.

Research for a Development of the Test Equipment for Transmission Error of the Planetary Gear Carrier Pack (유성기캐리어팩 전달오차 측정 장비 개발에 관한 연구)

  • Lee, Hyun Ku;Do, Jong Gu;Yoo, Dong Kyu;Won, Kwang Min;Chung, Si Deuk;Lee, Tae Hwi
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.04a
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    • pp.348-349
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    • 2014
  • In general, there has been a lot of research concerned about the gear noise known to be proportional to gear transmission error for external gears likewise spur, helical gear, and hypoid gears. But, In the case of planetary gear set, gear noise study is insufficient because of the difficulty of designing, manufacturing, and understanding of the its mechanical system. This study is aimed to develop the transmission error measurement equipment for the planetary gear sets used in the automatic transmission. By comparing the results of the transmission error and noise objectively, user could select the optimized planetary gear set which has quiet noise level before manufacturing the automatic transmission.

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Research for a Development of the Test Equipment for Transmission Error of the Planetary Gear Carrier Pack (유성기어 캐리어팩 전달오차 측정 장비 개발에 관한 연구)

  • Lee, Hyun Ku;Do, Jong Gu;Hong, Sa Man;Yoo, Dong Kyu;Won, Kwang Min;Chae, Geum Muk;Lee, Tae Hwi
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.7
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    • pp.549-554
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    • 2014
  • In general, there has been a lot of research concerned about the gear noise known to be proportional to gear transmission error for external gears likewise spur, helical gear, and hypoid gears. But, In the case of planetary gear set, gear noise study is insufficient because of the difficulty of designing, manufacturing, and understanding of its mechanical system. This study is aimed to develop the transmission error measurement equipment for the planetary gear sets used in the automatic transmission. By comparing the results of the transmission error and noise objectively, user could select the optimized planetary gear set which has quiet noise level before manufacturing the automatic transmission.