• 제목/요약/키워드: Process Monitoring System

검색결과 1,782건 처리시간 0.03초

NC 정보와 이송축 모터 전류를 이용한 선삭 가공 상태 감시 (Monitoring of Machining State in Turning by Means of Information and Feed Motor Current)

  • 안중환;김화영
    • 대한기계학회논문집
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    • 제16권1호
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    • pp.156-161
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    • 1992
  • 본 연구에서는 이송축 직류 서보 모터의 전류신호와 NC정보를 이용해서 선삭 가공상태를 감시하는 시스템을 개발하였다. 모터 전류는 가공 부하의 상태를 잘 나 타내며, NC 장치에 내장되어 있기 때문에 신호 검출을 위한 별도의 센서가 필요 없어 서 공구가 수시로 바뀌는 NC작업 감시를 위한 유효한 신호이다. 또 NC 정보로부터 작업을 예측함으로써 감시 대상을 명확히 하고 신뢰성을 높이고자 하였다. 전체적인 감시 시스템의 프로그래밍 언어로는 C를 사용하여, 실시간 감시처리를 가능하게 하였 다.

A Tablet PC-based Monitoring System for Oceanic Applications

  • Lee, Ji Young;Oh, Jin Seok
    • Journal of information and communication convergence engineering
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    • 제11권4호
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    • pp.253-257
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    • 2013
  • Mobile computers can process large amounts of data at high speeds, and it is feasible and easy to implement a remote monitoring system utilizing mobile computers. Because of their portability and convenience, these computers have been employed in various research areas to develop such monitoring systems. Existing monitoring system is a bit difficult to real time monitoring the scattered offshore facilities. So this paper compensate the existing system by using mobile computers such as a tablet PC-based monitoring system. Also, the scattered offshore facilities can be monitored in real-time through the tablet PC. The developed monitoring system is a fully Internet-based monitoring platform that enables one to monitor and control remote oceanic applications at any time and any place where it is possible to access the Internet. It can be applied to many oceanic applications as well as the unmanned systems and remote monitoring systems on land.

AE를 이용한 CMP 공정 감시에 관한 연구 (CMP process monitoring system using AE sensor)

  • 박선준;김성렬;박범영;이현섭;정해도
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2007년도 추계학술대회 논문집
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    • pp.51-52
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    • 2007
  • This paper compared wired Acoustic Emission (AE) signals with wireless AE signals. According to the material and process condition, each process signal has distinguishable characteristic to show each removal phenomenon. Therefore, wired and wireless AE sensors having different bandwidth are complementary for CMP process monitoring. Especially, the AE sensor was used to investigate abrasive and molecular-scale phenomena during CMP process, which was compatible to acquire high level frequency. In experiment, wireless AE system was used to get signals in rotary system, using bluetooth. But, it is possible to acquire only RMS signals, which can not analyze abrasive and molecular-sale phenomena. Second, wired AE system was installed using mercury slip-ring, which is suitable not only for rotation equipment but also for acquiring original signals. The acquired signals were analyzed by FFT for understanding of abrasive and molecular revel phenomena in CMP process, finally, we verified that two types of AE sensor with different bandwidth were complementary for CMP process monitoring.

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가상기계 구현을 위한 공작기계 모니터링 (Machine monitoring for implementing a virtual machine)

  • 배완준;강무진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.311-315
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    • 2000
  • In thls paper, a remote machine monitoring system for a vimal machine is proposed. The monltonng system is one of the core functmns of a vimd machne that provides a modeling and simulation environment for machining processes and management of the machine life cycle. The proposed system contains the modules for investigating tool wear using neural network and web-based real time process monitoring. An example implementation for tool wear and machining status monitoring is illustrated

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Monitoring of Grinding Wheel Wear in Surface Grinding Process by Using Laser Scanning Micrometer

  • Ju, Kwang-Hun;Kim, Hyun-Soo;Hong, Seong-Wook;Park, Chun-Hong
    • International Journal of Precision Engineering and Manufacturing
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    • 제2권1호
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    • pp.81-86
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    • 2001
  • This paper deals with the monitoring of grinding wheel wear in surface grinding process. A monitoring system, which makes use of a laser scanning micrometer, is developed to measure the circumferential shape as well as the axial profile of grinding wheel. The monitoring system is applied to surface grinding processes. The experimental results show that the developed monitoring system is useful not only for monitoring the amount of wear in grinding wheel but also for evaluation the quality of ground surface and determining proper derssing time for the grinding wheel.

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CNC 선반에서의 절삭력 감지 시스템 개발 (Development of a Cutting Force Monitoring System for a CNC Lathe)

  • 허건수;이강규;김재옥
    • 한국정밀공학회지
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    • 제16권1호통권94호
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    • pp.219-225
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    • 1999
  • Monitoring of the cutting force signals in cutting process has been well emphasized in machine tool communities. Although the cutting force can be directly measured by a tool dynamometer, this method is not always feasible because of high cost and limitations in setup. In this paper an indirect cutting force monitoring system is developed so that the cutting force in turning process is estimated based on a AC spindle drive model. This monitoring system considers the cutting force as a disturbance input to the spindle drive and estimates the cutting force based on the inverse dynamic model. The inverse dynamic model represents the dynamic relation between the cutting force, the motor torque and the motor power. The proposed monitoring system is realized on a CNC lathe and its estimation performance is evaluated experimentally.

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자동 연마로봇의 원격 조작 및 모니터링 시스템 개발에 관한 연구 (A Study on the Remote Operation and the Monitoring systems for Automatic Polishing Robot)

  • 김병수;고석조;이민철
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2000년도 제15차 학술회의논문집
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    • pp.122-122
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    • 2000
  • Polishing work of a free-curved surface die demands simple and repetitive operations but requires a considerable amount of time for high precision. In out previous study, to reduce the polishing time and solve the problem of the shortage of skilled workers, the automatic polishing system was developed. However, in the polishing process of die, workers have to stay still in factory to monitor the polishing process for a long time in the poor environment. Therefore, this study proposes the remote operation and monitoring system of the automatic polishing robot. The developing system offer worker monitoring functions and teleoperating functions, as following: system state check, manual manipulation mode, automatic mode, manual teaching mode, automatic teaching mode, simulation by virtual manufacturing device. And automatic teaching system is developed to easily obtain a teaching data.

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레이저클래딩 공정 모니터링 시스템 개발 (I) - 최적공정변수 추출 (Development of A Laser Cladding Process Monitoring System (I) -Extraction of optimal process variables)

  • 오기석;윤길상;조명우;김문기
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.89-92
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    • 2000
  • Laser claddmg 1s thc deposition of material on the surface of a part or workpiece. Cladding of metals produces a 100% dense metallurgically-bonded coating with minimal dilution for enhanced corrosion, abrasion and wear resistance. Despite of minimal heat Input and reduced processing time, cladding quality 1s affected by various process condition such as laser power and feed rate. Therefore, it is necessary to develop the momtoring and control methods of laser cladding process for the best cladding quality. In this paper, laser cladding monitoring system using CCD camera for measuring cladding pool shape, and photo-diode sensor for detecting optical signal emitted from the cladding front is introduced The variables extracted using this system can be apphed to control the laser cladding system to achieve the best claddmg results..

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공정 모니터링 시스템을 이용한 최적 사출 조건 설정 (Optimum Injection Molding Condition Search With Process Monitoring System)

  • 강중근;조영기;장형건;이병옥
    • 소성∙가공
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    • 제16권1호
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    • pp.54-60
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    • 2007
  • Optimum injection molding condition for a box mold was searched by the Response Surface Analysis(RSA) with the aid of process monitoring system(PMS). Process variables on the control panel of the injection molding machine such as barrel temperatures, screw speed profile, holding pressures, etc. cannot guarantee the uniformity of the material variables directly related with the state of the product in the mold cavity. In order to make sure the state of the resin in the cavity, pressures and temperatures in the cavity, runner and nozzle were monitored in the experiment with the PMS. To accomplish the consistency of the molding process, dependent variables such as the switchover point and holding time were searched with the PMS. With a proper objective function about deflection of the box-type product, the optimum injection molding condition was obtained.

벤치마킹 분석을 통한 무인항공시스템 기반 시설물 상태 모니터링 프로세스 수립 연구 (Establishing Unmanned Aircraft System(UAS)-based Facility Condition Monitoring Process through Benchmarking Analysis)

  • 권진혁;김성진
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2022년도 가을 학술논문 발표대회
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    • pp.101-102
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    • 2022
  • The current facility condition monitoring has disadvantages such as a slow inspection cycle, a risk of human casualties, and the need for a lot of time and money as the size of the structure is larger, because human access is required with limited use. Drones can reduce the risk of human casualties due to their good accessibility, and can compensate for the shortcomings of the current method by enabling monitoring on a wide scale. The goal of this study is to provide the current domestic monitoring process through benchmarking according to the recent research case of the US Department of Transportation (DOT) to suggest a process suitable for the domestic situation and the direction of future improvement measures.

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